ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Diagnosis and Testing > < 417-01 Exterior Lighting|Specifications
Exterior Lighting - Exterior Lighting Transit/Tourneo Connect 2002.5 (06/2002-)
Description and Operation

Front lighting

Front headlamps

 
Item
Part Number
Description
1
-
Turn indicator bulb retainer (bayonet fixing)
2
-
Headlamp levelling system servo motor
3
-
Cover
4
-
Turn indicator bulb, coloured yellow (bayonet fixing)
5
-
Side lamp bulb, push-fit
6
-
Holder for side lamp bulb, glass based push fit
7
-
H4 halogen bulb

The headlamps form a unit with the front turn signal lamps and the side lights.

They are made entirely of plastic and can only be replaced as a unit.

The servo motor for the headlamp levelling system cannot be exchanged.

The main headlamp is retained with three bolts.

The bulbs can be replaced without removing the headlamp.

The reflectors are free shape reflectors. The free shape technology allows the full reflector to be utilised.

In this technology, every point of the freely calculated reflector is allocated to lighting a particular part of the road in front of the vehicle. As a result it is possible to optimise the light distribution through the form of the reflector alone.

The plastic cover is only there for protection.

Conventional H4 bulbs are used in the main headlamps.

The turn signal lamps are equipped with 21W bulbs. The turn signal lamps are coloured yellow.

5W glass base bulbs are used for the side lights.

 
Item
Part Number
Description
1
-
3 retaining bolts
2
-
Side-to-side adjustment
3
-
Height adjustment

Fog lights

 
Item
Part Number
Description
1
-
Bulb
2
-
Bulb holder
3
-
Wiring harness connector

H11 halogen bulbs with a power rating of 55W are used.

The fog lights are mounted in the lower part of the front bumper.

To change the bulbs, grasp behind the bumper, unlatch the wiring harness connector and disconnect it.

The bulb holder can now be turned anti-clockwise and pulled out.

Side turn signal lamp

 
Item
Part Number
Description
1
-
Opening in fender
2
-
Bulb holder
3
-
5W bulb
4
-
Cover, yellow

To change the bulb, the whole lamp unit must be turned clockwise and pulled out.

Separate the lamp housing and the bulb holder by turning the lamp housing anti-clockwise and pulling out the bulb holder.

Rear lighting

Rear lights

 
Item
Part Number
Description
1
-
Twin filament bulbs, reversing light 5W, brake light 21W
2
-
Turn signal light, 21W
3
-
Reversing light, 21W
4
-
Rear fog light, 21W
5
-
Bulb holder, rear view
6
-
Securing nuts

As well as the rear lamps, the rear lamp clusters incorporate all rearward facing lights with exception of the license plate lamp and the additional high-mounted stoplamp.

The relevant rear lamp must be removed to change the bulbs. To do this, remove the two retaining nuts on the D-pillar, take out the rear lamp and unclip the bulb holder.

Third stop light

 
Item
Part Number
Description
1
-
Retaining nut
2
-
Lamp housing
3
-
16W bulb

On models with a tailgate, the high mounted third stop lamp is mounted in the middle above the tailgate.

To change a bulb, the brake light unit must be removed. To do this, remove the nuts on the inside.

Number plate lamp

 
Item
Part Number
Description
1
-
10W bulb
2
-
Cover

To change the bulb, unclip and open the cover.

Diagnosis and Testing > < 417-01 Exterior Lighting|Specifications