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321-05 2.5 Turbocharged Diesel Engine (100 PS)|Removal and Installation > < SpecificationsGeneral Specifications
Description and OperationTransit 1995 (08/1994-07/2000)
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Description and Operation
Modifications to the 2.5 turbocharged diesel engine (100 PS)

ItemDescription
1Engine mounting
2Hydraulic engine mounting
3Vehicle chassis
4MT75 manual transmission
5Rear engine mounting ‐ manual transmission
6Transmission crossmember
7A4LD automatic transmission
8Rear engine mounting ‐ automatic transmission
Coolant shut‐off valve

NOTE:

  • 1. Coolant shut‐off valve
  • 2. Solenoid valve
  • 3. Vacuum pump
  • 4. Brake servo connection
  • 5. Connection to exhaust gas recirculation system (EGR system)
  • On vehicles with air conditioning, the supply of coolant to the heater radiator is cut off by means of the coolant shut‐off valve when the air conditioning is in operation.
  • The system operates by vacuum which passes to the coolant shut‐off valve by means of a solenoid valve. The vacuum is taken from the line to the brake servo.
  • The solenoid valve is controlled by the EPIC control module.

Throttle body (up to '98 model year)

NOTE:

  • 1. Intake pipe
  • 2. Throttle housing
  • 3. V‐clamp
  • 4. Turbocharger
  • The throttle body in the inlet area of the turbocharged diesel engine is connected to the turbocharger by a V‐clamp.
  • At the engine end the flange connection has been replaced by a pipe.
  • The air intake pipe has been modified accordingly.

  • 1. EGR valve
  • 2. Throttle assembly
  • 3. Throttle control diaphragm unit
  • 4. Connecting hose to mass air flow meter (MAF meter)
  • 5. Maximum distance of clip from end of hose: 3mm
Routing of drive belt

  • 1 Alternator
  • 2 Fan
  • 3 Coolant pump
  • 4 Crankshaft belt pulley/vibration damper
Auxiliary belt for air conditioning

  • 1 Crankshaft belt pulley/vibration damper
  • 2 Power steering pump
  • 3 Tensioning pulley
  • 4 Air conditioning compressor
Auxiliary belt for additional PTC heater

  • 1 Crankshaft belt pulley/vibration damper
  • 2 Power steering pump
  • 3 Tensioning pulley
  • 4 Additional alternator for PTC heater
Air cleaner

  • 1 Intake hose
  • 2 Air cleaner casing

321-05 2.5 Turbocharged Diesel Engine (100 PS)|Removal and Installation > < SpecificationsGeneral Specifications