ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Catalytic Converter (Petrol) - Remove And Install (25 250 0) > < Exhaust Pipe - Front (Diesel with Downpipe-Catalytic Converter Assembly) - Remove And Install (25 260 0)
Exhaust Pipe - Front (Diesel) - Remove And Install (25 260 0)Transit 1995 (08/1994-07/2000)
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Removal and Installation
Material
Anti‐seize greaseSAM1C9107A
Remove

1. Disconnect the front pipe from the manifold/turbocharger.
   Remove three or four nuts dependent upon variant.
2. Raise the vehicle.

3. Disconnect the front pipe from the centre muffler assembly or catalytic converter.
   Discard the gasket and the flange nuts.

4. Remove the front pipe support bracket.

5. Remove the front pipe.
   Unhook the front pipe from the rubber insulator(s).
Install

CAUTION:

Never use jointing compound forward of the catalytic converter.

6. Position the front pipe and loosely refit the support bracket.
   Check the rubber insulator for damage or fatigue, renew as necessary.

7. Loosely connect the front pipe to the muffler assembly or catalytic converter.
8. Lower the vehicle.

9. Fit the front pipe to manifold nuts.
   Refit using new flange nuts and gaskets, coat all studs with anti‐seize compound.
10. Raise the vehicle.

11. Fully tighten the flange nuts.
12. Tighten the support bracket nuts.

Catalytic Converter (Petrol) - Remove And Install (25 250 0) > < Exhaust Pipe - Front (Diesel with Downpipe-Catalytic Converter Assembly) - Remove And Install (25 260 0)