ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

205-01 Driveshaft > < Driveline System
Driveline System - General Information - Ring Gear Backlash Adjustment—VIN Plate Axle Code: A/B/C/D/G/M/P/X/Y Transit 2000.5 (01/2000-05/2006)
General Procedures

Special Tool(s)

Wrench, Differential Adjustment

205-063 (15-027)

Holding Fixture, Dial Indicator Gauge

205-070 (15-022A)

General Equipment
Dial indicator gauge
Materials
Name
Specification
Thread-locking compound (Loctite Type 601)
SDM-4G-9106-A 
SAE 75W-140 High performance rear axle oil
WSL-M2C192-A 
  1. Raise and support the vehicle.
    For additional information, refer to: Jacking (100-02 Jacking and Lifting, Description and Operation) /
    Lifting (100-02 Jacking and Lifting, Description and Operation).

  1. Remove the differential housing cover.
    • Allow the oil to drain into a suitable container.
    • Discard the gasket.

  1. Loosen the differential bearing cap retaining bolts.

  1. Remove the differential bearing adjusting nut locking bolts.

  1. Tighten the differential bearing cap retaining bolts in three stages.
    • Stage 1: Tighten the bolts to 88 Nm.
    • Stage 2: Loosen the bolts.
    • Stage 3: Tighten the bolts to 20 Nm.

  1. Position the plunger of the dial indicator gauge at right angles to one tooth (drive side) on the ring gear.

  1. Using the special tools and the dial indicator gauge, adjust the ring gear backlash to 0.120 - 0.220 mm.
    • Tighten the adjusting nut on the ring gear side and slacken the opposing adjusting nut until a ring gear backlash of 0.120 - 0.220 mm is obtained.

  1. NOTE:
    NOTE:When adjusting the ring gear backlash, turn the adjusting nuts by even amounts.
    Using the special tools and the dial indicator gauge, adjust the final ring gear backlash.
    • Preload the differential bearings with the adjusting nut on the differential side and take measurements at four opposite points of the ring gear until the correct ring gear backlash is achieved.
  1. Turn the drive pinion several times and repeat the previous steps.

  1. Tighten the differential bearing cap retaining bolts.
  1. Check the ring gear backlash again.

  1. Install the differential bearing adjusting nut locking bolts.
  1. Coat the threads of the differential housing cover retaining bolts with thread-locking compound.

  1. NOTE:
    NOTE:Install a new differential housing cover gasket.
    Install the differential housing cover.

  1. With the vehicle on a level surface, fill the rear axle with SAE 75W-140 high performance rear axle oil until the oil level is 6-14 mm below the bottom of the filler hole.
  1. Lower the vehicle.

205-01 Driveshaft > < Driveline System