Transit 2000.5 (01.2000-05.2006) Workshop Manual Manual Pages - Full Index

Transit 2000.5 (01.2000-05.2006) Workshop Manual

• Mechanical Repairs
  • 1 General Information
    • 100 Service Information
      • 100-00 General Information
        • Description and Operation
          • About This Manual
          • Health and Safety Precautions
          • Standard Workshop Practices
          • Road-Roller Testing
          • Solvents, Sealants and Adhesives
      • 100-01 Identification Codes
        • Description and Operation
          • Identification Codes
      • 100-02 Jacking and Lifting
        • Description and Operation
          • 100-02 Jacking and Lifting|Jacking
          • 100-02 Jacking and Lifting|Lifting
      • 100-04 Noise, Vibration and Harshness
        • Diagnosis and Testing
          • Noise, Vibration and Harshness (NVH)
          • General Procedures
            • Exhaust System Neutralizing
  • 2 Chassis
    • 204 Suspension
      • 204-00 Suspension System - General Information
        • 204-00 Suspension System - General Information|Specifications
        • Diagnosis and Testing
          • Suspension System
          • General Procedures
            • Front Toe Adjustment
            • Wheel Bearing Inspection
      • 204-01 Front Suspension
        • 204-01 Front Suspension|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Front Suspension
            • Removal and Installation
              • Front Wheel Bearing
              • Front Wheel Bearing and Wheel Hub - FWD
              • Front Wheel Bearing and Wheel Hub - RWD
              • Lower Arm
              • Front Stabilizer Bar - Vehicles With: Solid Stabilizer Bar Link
              • Front Stabilizer Bar - Vehicles With: Ball Joint Stabilizer Bar Link
              • Lower Arm Bushing
              • Wheel Knuckle
              • Lower Arm Ball Joint - RWD
              • Lower Arm Ball Joint - FWD
              • Driver Side Strut and Spring Assembly
              • Passenger Side Strut and Spring Assembly
              • Disassembly and Assembly
                • Front Strut and Spring Assembly
          • Front Suspension
      • 204-02 Rear Suspension
        • 204-02 Rear Suspension|Specifications
        • Description and Operation
          • Rear Suspension
          • Diagnosis and Testing
            • Rear Suspension
            • Removal and Installation
              • Rear Stabilizer Bar
              • Beam Axle
              • Wheel Spindle
              • Diagnosis and Testing|Removal and Installation|Spring
              • Wheel Bearing and Wheel Hub
      • 204-04 Wheels and Tires
        • Description and Operation
          • Diagnosis and Testing
            • Removal and Installation
              • Wheel and Tire
            • Wheels and Tires
        • 204-04 Wheels and Tires|Specifications
      • 204-05 Vehicle Dynamic Suspension
        • 204-05 Vehicle Dynamic Suspension|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Vehicle Dynamic Suspension
            • Removal and Installation
              • Air Suspension Compressor
              • Air Suspension Compressor Drier
              • Air Suspension Reservoir
              • Air Spring
              • Air Suspension Solenoid Valve Block
              • Suspension Height Sensor
              • Air Spring Support Arm
          • Vehicle Dynamic Suspension
    • 205 Driveline
      • 205-00 Driveline System - General Information
        • Diagnosis and Testing
          • Driveline System
          • General Procedures
            • Ring Gear Backlash Adjustment - VIN Plate Axle Code: A-B-C-D-G-M-P-X-Y
      • 205-01 Driveshaft
        • Diagnosis and Testing
          • Driveshaft
          • Removal and Installation
            • Driveshaft
            • Disassembly and Assembly
              • Driveshaft Center Bearing
        • 205-01 Driveshaft|Specifications
      • 205-02A Rear Drive Axle-Differential
        • 205-02A Rear Drive Axle-Differential|Specifications
        • Description and Operation
          • Rear Drive Axle and Differential - VIN Plate Axle Code: A-B-C-D-G-M-P-X-Y
          • Rear Drive Axle and Differential - VIN Plate Axle Code: E-F-H-J-K-L-R
          • Diagnosis and Testing
            • Rear Drive Axle and Differential
            • General Procedures
              • Drive Pinion Depth Shim Selection - VIN Plate Axle Code: A-B-C-D-G-M-P-X-Y
              • In-vehicle Repair
                • Rear Wheel Bearing and Axle Shaft Seal
                • Drive Pinion Flange and Drive Pinion Seal - VIN Plate Axle Code: A-B-C-D-G-M-P-X-Y
                • Drive Pinion Flange and Drive Pinion Seal - VIN Plate Axle Code: E-F-H-J-K-L-R
                • Drive Pinion Bearing Cups - VIN Plate Axle Code: A-B-C-D-G-M-P-X-Y
                • Drive Pinion - VIN Plate Axle Code: A-B-C-D-G-M-P-X-Y
                • Drive Pinion Bearing Cups - VIN Plate Axle Code: E-F-H-J-K-L-R
                • Drive Pinion - VIN Plate Axle Code: E-F-H-J-K-L-R
                • Differential Case - VIN Plate Axle Code: A-B-C-D-G-M-P-X-Y
                • Differential Case - VIN Plate Axle Code: E-F-H-J-K-L-R
                • Removal and Installation
                  • Axle Assembly - Vehicles With: Single Rear Wheels
                  • Axle Assembly - Vehicles With: Dynamic Suspension-Twin Rear Wheels
                  • Axle Assembly - Vehicles With: Twin Rear Wheels, Vehicles Without: Dynamic Suspension
                  • Disassembly and Assembly
                    • Differential Case and Ring Gear
                    • Drive Pinion
      • 205-02B Wheel Hubs and Bearings - Full Floating Axle
        • Diagnosis and Testing
          • Wheel Hubs and Bearings
          • Removal and Installation
            • Axle Shaft - Vehicles With: Single Rear Wheels
            • Axle Shaft - Vehicles With: Twin Rear Wheels
            • Wheel Hub - VIN Plate Axle Code: E-F-H-J-K-L-R
            • Wheel Hub - VIN Plate Axle Code: A-B-C-D-G-M-P-X-Y
            • Wheel Bearing
            • Wheel Bearings, Wheel Hub Seal and Wheel Bearing Cups - VIN Plate Axle Code: E-F-H-J-K-L-R
        • 205-02B Wheel Hubs and Bearings - Full Floating Axle|Specifications
      • 205-04 Front Drive Halfshafts
        • Description and Operation
          • Front Drive Halfshafts
          • Diagnosis and Testing
            • Front Drive Halfshafts
            • Removal and Installation
              • Front Halfshaft LH
              • Front Halfshaft RH
              • Outer Constant Velocity (CV) Joint Boot
              • Inner Constant Velocity (CV) Joint Boot
              • Intermediate Shaft
        • 205-04 Front Drive Halfshafts|Specifications
    • 206 Brake System
      • 206-00 Brake System - General Information
        • Description and Operation
          • Brake System
          • Diagnosis and Testing
            • Brake System
            • General Procedures
              • Brake System Bleeding
              • Brake System Leak Check
              • Brake Disc Runout Check
              • Brake Load Sensor Proportioning Valve Adjustment
        • 206-00 Brake System - General Information|Specifications
      • 206-02 Drum Brake
        • Description and Operation
          • Drum Brake
          • Diagnosis and Testing
            • Drum Brake
            • Removal and Installation
              • Brake Shoes
              • Wheel Cylinder
              • Brake Backing Plate
              • Brake Drum - VIN Plate Axle Code: E-F
              • Disassembly and Assembly
                • Wheel Cylinder
        • 206-02 Drum Brake|Specifications
      • 206-03 Front Disc Brake
        • 206-03 Front Disc Brake|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Front Disc Brake
            • Removal and Installation
              • Brake Pads
              • Brake Caliper Anchor Plate
              • Brake Caliper
              • Brake Disc - RWD
              • Brake Disc - FWD
              • Disassembly and Assembly
                • Brake Caliper
          • Front Disc Brake
      • 206-05A Parking Brake and Actuation
        • Description and Operation
          • Parking Brake
          • Diagnosis and Testing
            • Parking Brake
            • General Procedures
              • Parking Brake Cable Adjustment
              • Removal and Installation
                • Parking Brake Control
                • Parking Brake Front Cable
                • Parking Brake Intermediate Cable
                • Parking Brake Rear Cables
        • 206-05A Parking Brake and Actuation|Specifications
      • 206-05B Parking Brake and Actuation - Vehicles With: Parking Brake Assist
        • 206-05B Parking Brake and Actuation - Vehicles With: Parking Brake Assist|Specifications
        • Description and Operation
          • Parking Brake
          • Diagnosis and Testing
            • Parking Brake
            • General Procedures
              • Parking Brake Cable Adjustment
              • Removal and Installation
                • Parking Brake Control
                • Parking Brake Front Cable
                • Parking Brake Intermediate Cable
                • Parking Brake Rear Cables
                • Parking Brake Module
                • Parking Brake Wheel Speed Sensor
                • Parking Brake Actuator
      • 206-06 Hydraulic Brake Actuation
        • Description and Operation
          • Hydraulic Brake Actuation
          • Diagnosis and Testing
            • Hydraulic Brake Actuation
            • Removal and Installation
              • Brake Pedal and Bracket
              • Brake Fluid Reservoir
              • Brake Master Cylinder
        • 206-06 Hydraulic Brake Actuation|Specifications
      • 206-07 Power Brake Actuation
        • 206-07 Power Brake Actuation|Specifications
        • Description and Operation
          • Brake Booster
          • Diagnosis and Testing
            • Power Brake System
            • Removal and Installation
              • Brake Booster
              • Brake Vacuum Pump - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
              • Brake Vacuum Pump - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel
      • 206-09 Anti-Lock Control
        • 206-09 Anti-Lock Control|Specifications
        • Description and Operation
          • Anti-Lock Control
          • Diagnosis and Testing
            • Anti-Lock Control
            • Removal and Installation
              • Hydraulic Control Unit (HCU)
              • Rear Wheel Speed Sensor
              • Front Wheel Speed Sensor
              • Anti-Lock Brake System (ABS) Module
    • 211 Steering System
      • 211-00 Steering System - General Information
        • 211-00 Steering System - General Information|Specifications
        • Diagnosis and Testing
          • Steering System
          • General Procedures
            • Power Steering System Flushing - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diese
            • Power Steering System Flushing - 2.3L DOHC-16V
            • Power Steering System Bleeding
            • Power Steering System Filling
      • 211-02 Power Steering
        • Description and Operation
          • Power Steering
          • Diagnosis and Testing
            • Power Steering
            • Removal and Installation
              • Power Steering Pump - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
              • Power Steering Pump - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel
              • Power Steering Pump - 2.3L DOHC-16V
              • Power Steering Pump Pulley - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
              • Power Steering Pump to Steering Gear Pressure Line - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
              • Power Steering Pump to Steering Gear Pressure Line - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Durato
              • Power Steering Pump to Steering Gear Pressure Line - 2.3L DOHC-16V
              • Steering Gear to Fluid Cooler Return Hose
              • Power Steering Fluid Cooler
              • Steering Gear
        • 211-02 Power Steering|Specifications
      • 211-03 Steering Linkage
        • Description and Operation
          • Steering Linkage
          • Diagnosis and Testing
            • Steering Linkage
            • Removal and Installation
              • Diagnosis and Testing|Removal and Installation|Tie Rod
              • Steering Gear Boot
              • Tie Rod End
        • 211-03 Steering Linkage|Specifications
      • 211-04 Steering Column
        • Description and Operation
          • Steering Column
          • Diagnosis and Testing
            • Steering Column
            • Removal and Installation
              • Steering Wheel
              • Steering Column
              • Steering Column Flexible Coupling
        • 211-04 Steering Column|Specifications
      • 211-05 Steering Column Switches
        • Diagnosis and Testing
          • Steering Column Switches
          • Removal and Installation
            • Steering Column Multifunction Switch
            • Ignition Switch
  • 3 Powertrain
    • 303 Engine
      • 303-00 Engine System - General Information
        • Diagnosis and Testing
          • Diagnosis and Testing|Engine
          • General Procedures
            • Camshaft Bearing Journal Diameter
            • Camshaft End Play
            • Camshaft Bearing Journal Clearance
            • Camshaft Lobe Lift
            • Camshaft Surface Inspection
            • Crankshaft Main Bearing Journal Diameter
            • Crankshaft Main Bearing Journal Clearance
            • Crankshaft End Play
            • Cylinder Bore Taper
            • Piston Pin to Bore Diameter
            • Piston Inspection
            • Piston Ring End Gap
            • Piston Diameter
            • Piston Pin Diameter
            • Piston Ring-to-Groove Clearance
            • Connecting Rod Large End Bore
            • Valve Stem Diameter
            • Valve Seat Inspection
            • Flywheel Inspection
            • Flywheel Clutch Surface Inspection
            • Flywheel Inspection - Vehicles With: Dual Mass Flywheel
            • Cylinder Block Distortion
            • Cylinder Head Distortion
            • Exhaust Manifold Cleaning and Inspection
            • Bearing Inspection
      • 303-01A Engine - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
        • 303-01A Engine - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel|Specifications
        • Description and Operation
          • 303-01A Engine - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel|Engine
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • In-vehicle Repair
              • Intake Manifold - Vehicles Built From: 04-2003, Vehicles Without: Common Rail Fuel Injection
              • Intake Manifold - Vehicles Built Up To: 04-2003, Vehicles Without: Common Rail Fuel Injection
              • Intake Manifold - Vehicles With: Common Rail Fuel Injection
              • Valve Cover - 75 PS-90 PS
              • Valve Cover - 120 PS
              • Crankshaft Front Seal
              • Valve Cover - 135 PS
              • Engine Front Cover - 75 PS
              • Engine Front Cover - 90 PS-120 PS
              • Valve Springs
              • Valve Seals
              • In-vehicle Repair|Valves
              • Camshafts
              • Exhaust Manifold
              • Cylinder Head
              • In-vehicle Repair|Oil Pan
              • Oil Pump
              • Crankshaft Rear Seal
              • Removal
                • Engine - Vehicles With: Exhaust Gas Recirculation (EGR)
                • Disassembly
                  • In-vehicle Repair|Disassembly|Engine
                  • Disassembly and Assembly of Subassemblies
                    • Cylinder Head
                    • Assembly
                      • Assembly|Engine
                      • Installation
                        • Engine - Vehicles With: Exhaust Gas Recirculation (EGR)
      • 303-01B Engine - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel
        • Description and Operation
          • 303-01B Engine - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel|Engine
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • In-vehicle Repair
              • Intake Manifold
              • Valve Cover - Vehicles Without: Common Rail Fuel Injection
              • Valve Cover - Vehicles With: Common Rail Fuel Injection
              • Crankshaft Front Seal
              • Engine Front Cover
              • Valve Seals
              • Valve Springs
              • In-vehicle Repair|Valves
              • Camshafts
              • Camshaft Seal
              • Exhaust Manifold
              • Cylinder Head
              • In-vehicle Repair|Oil Pan
              • Oil Pump
              • Crankshaft Rear Seal
              • Removal
                • In-vehicle Repair|Engine
                • Disassembly
                  • In-vehicle Repair|Disassembly|Engine
                  • Disassembly and Assembly of Subassemblies
                    • Cylinder Head
                    • Assembly
                      • Assembly|Engine
                      • Installation
                        • Assembly|Installation|Engine
        • 303-01B Engine - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel|Specifications
      • 303-01C Engine - 2.3L DOHC-16V
        • Description and Operation
          • 303-01C Engine - 2.3L DOHC-16V|Engine
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • In-vehicle Repair
              • Intake Manifold
              • Engine Front Cover
              • Valve Seals
              • In-vehicle Repair|Valves
              • Camshafts
              • Timing Chain
              • Exhaust Manifold
              • Cylinder Head
              • In-vehicle Repair|Oil Pan
              • Oil Pump
              • Crankshaft Rear Seal
              • Removal
                • In-vehicle Repair|Engine
                • Disassembly
                  • In-vehicle Repair|Disassembly|Engine
                  • Disassembly and Assembly of Subassemblies
                    • Cylinder Head
                    • Assembly
                      • Assembly|Engine
                      • Installation
                        • Assembly|Installation|Engine
        • 303-01C Engine - 2.3L DOHC-16V|Specifications
      • 303-03 Engine Cooling
        • 303-03 Engine Cooling|Specifications
        • Description and Operation
          • Engine Cooling
          • Diagnosis and Testing
            • General Procedures
              • Cooling System Draining, Filling and Bleeding
              • Removal and Installation
                • Thermostat - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel
                • Thermostat - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
                • Thermostat - 2.3L DOHC-16V
                • Thermostat Housing - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
                • Thermostat Housing - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel
                • Coolant Pump - 2.4L Duratorq-TDCi (Puma) Diesel
                • Coolant Pump - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel
                • Coolant Pump - 2.3L DOHC-16V
                • Radiator - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
                • Radiator - 2.3L DOHC-16V
                • Radiator - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel
                • Cooling Fan
                • Cooling Fan Motor and Shroud - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel, Vehicles With: Air Conditioning
                • Cooling Fan Motor and Shroud - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel,
                • Cooling Fan Motor and Shroud - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel,
                • Cooling Fan Shroud - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel, Vehicles Without: Air Conditioning
                • Cooling Fan Motor and Shroud - 2.3L DOHC-16V
            • Engine Cooling
      • 303-04A Fuel Charging and Controls - 2.4L Duratorq-Di (Puma) Diesel
        • Description and Operation
          • Fuel Charging and Controls
          • Diagnosis and Testing
            • Fuel Charging and Controls - Vehicles With: Exhaust Gas Recirculation (EGR)
            • General Procedures
              • Idle Speed Adjustment
              • Removal and Installation
                • Fuel Injectors
                • Fuel Injection Pump - 75 PS-90 PS
                • Fuel Injection Pump - 120 PS
                • Fuel Injection Timing Solenoid
                • Fuel Injection One-Way Valve
                • Fuel Metering Valve
        • 303-04A Fuel Charging and Controls - 2.4L Duratorq-Di (Puma) Diesel|Specifications
      • 303-04B Fuel Charging and Controls - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel
        • Description and Operation
          • Fuel Charging and Controls
          • Diagnosis and Testing
            • Fuel Charging and Controls
            • Removal and Installation
              • Fuel Injectors
              • Fuel Injection Pump
              • Fuel Injection One-Way Valve
              • Fuel Injection Timing Solenoid
              • Fuel Metering Valve
        • 303-04B Fuel Charging and Controls - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel|Specifications
      • 303-04C Fuel Charging and Controls - 2.3L DOHC-16V
        • 303-04C Fuel Charging and Controls - 2.3L DOHC-16V|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Fuel Charging and Controls
            • Removal and Installation
              • Throttle Body
              • Fuel Injection Supply Manifold
          • Fuel Charging and Controls
      • 303-04D Fuel Charging and Controls - Turbocharger
        • 303-04D Fuel Charging and Controls - Turbocharger|Specifications
        • Description and Operation
          • Turbocharger
          • Diagnosis and Testing
            • Turbocharger
            • Removal and Installation
              • Turbocharger - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
              • Turbocharger - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel
      • 303-04E Fuel Charging and Controls - Liquified Petroleum Gas (LPG)
        • 303-04E Fuel Charging and Controls - Liquified Petroleum Gas (LPG)|Specifications
        • Description and Operation
          • Fuel Charging and Controls
          • Diagnosis and Testing
            • Fuel Charging and Controls
            • Removal and Installation
              • Throttle Body
              • Fuel Vaporizer
              • Fuel Injectors
              • Fuel Vaporizer Filter Element
              • Alternative Fuel Control Module
              • Fuel Injection Supply Manifold
      • 303-04F Fuel Charging and Controls - 2.0L Duratorq-TDCi (Puma) Diesel
        • 303-04F Fuel Charging and Controls - 2.0L Duratorq-TDCi (Puma) Diesel|Specifications
        • Description and Operation
          • Fuel Charging and Controls
          • Diagnosis and Testing
            • Fuel Charging and Controls
            • General Procedures
              • Fuel Injection Component Cleaning
              • Removal and Installation
                • Fuel Injectors
                • Fuel Pump
                • Fuel Injection Supply Manifold
                • Fuel Return Line Venturi
                • Fuel Metering Valve
      • 303-04G Fuel Charging and Controls - 2.4L Duratorq-TDCi (Puma) Diesel
        • 303-04G Fuel Charging and Controls - 2.4L Duratorq-TDCi (Puma) Diesel|Specifications
        • Description and Operation
          • Fuel Charging and Controls
          • Diagnosis and Testing
            • Fuel Charging and Controls
            • Removal and Installation
              • Fuel Injectors
              • Fuel Pump
              • Fuel Return Line Venturi
              • Fuel Rail
              • Fuel Metering Valve
      • 303-05 Accessory Drive
        • 303-05 Accessory Drive|Specifications
        • Description and Operation
          • Accessory Drive
          • Diagnosis and Testing
            • Accessory Drive
            • Removal and Installation
              • Accessory Drive Belt - 2.4L Duratorq-Di (Puma) Diesel
              • Accessory Drive Belt - 2.4L Duratorq-TDCi (Puma) Diesel
              • Accessory Drive Belt - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel
              • Power Steering Pump Belt
              • Accessory Drive Belt - 2.3L DOHC-16V
              • Accessory Drive Belt - Vehicles Without: Accessory Drive Belt Tensioner
      • 303-06 Starting System
        • Description and Operation
          • Starting System
          • Diagnosis and Testing
            • Starting System - Vehicles With: Central Junction Box (CJB)
            • Removal and Installation
              • Starter Motor - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
              • Starter Motor - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel
              • Starter Motor - 2.3L DOHC-16V
        • 303-06 Starting System|Specifications
      • 303-07A Glow Plug System - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
        • 303-07A Glow Plug System - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel|Specifications
        • Description and Operation
          • Glow Plug System
          • Diagnosis and Testing
            • Glow Plug System
            • Removal and Installation
              • Glow Plugs - 2.4L Duratorq-Di (Puma) Diesel
              • Glow Plug Wires - 2.4L Duratorq-Di (Puma) Diesel
              • Glow Plug Wires - 2.4L Duratorq-TDCi (Puma) Diesel
      • 303-07B Glow Plug System - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel
        • Description and Operation
          • Glow Plug System
          • Diagnosis and Testing
            • Glow Plug System
            • Removal and Installation
              • Glow Plugs - Vehicles Without: Common Rail Fuel Injection
              • Glow Plugs - Vehicles With: Common Rail Fuel Injection
              • Glow Plug Wires
        • 303-07B Glow Plug System - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel|Specifications
      • 303-07C Engine Ignition - 2.3L DOHC-16V
        • Description and Operation
          • Engine Ignition
          • Diagnosis and Testing
            • Removal and Installation
              • Ignition Coil
            • Engine Ignition
        • 303-07C Engine Ignition - 2.3L DOHC-16V|Specifications
      • 303-08 Engine Emission Control
        • 303-08 Engine Emission Control|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Engine Emission Control
            • Removal and Installation
              • Exhaust Gas Recirculation (EGR) Valve - 2.4L Duratorq-Di (Puma) Diesel
              • Exhaust Gas Recirculation (EGR) Valve - 2.4L Duratorq-TDCi (Puma) Diesel
              • Exhaust Gas Recirculation (EGR) Valve - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel
              • Exhaust Gas Recirculation (EGR) Valve - 2.0L Duratorq-TDCi (Puma) Diesel
              • Exhaust Gas Recirculation (EGR) Valve - 2.3L DOHC-16V
              • Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube - 2.3L DOHC-16V
              • Exhaust Gas Recirculation (EGR) Cooler - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
              • Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube - 2.0L Duratorq-Di (Puma) Diesel (85 PS-100 PS)
              • Exhaust Gas Recirculation (EGR) Cooler - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Pum
          • Engine Emission Control
      • 303-12 Intake Air Distribution and Filtering
        • 303-12 Intake Air Distribution and Filtering|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Intake Air Distribution and Filtering
            • Removal and Installation
              • Charge Air Cooler
              • Air Cleaner - 2.4L Duratorq-TDCi (Puma) Diesel
              • Air Cleaner - 2.3L DOHC-16V-2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel-2.4
          • Intake Air Distribution and Filtering
      • 303-13 Evaporative Emissions
        • Description and Operation
          • Evaporative Emissions
          • Diagnosis and Testing
            • Removal and Installation
              • Evaporative Emission Canister Purge Valve
            • Evaporative Emissions
      • 303-14 Electronic Engine Controls
        • 303-14 Electronic Engine Controls|Specifications
        • Description and Operation
          • Electronic Engine Controls
          • Diagnosis and Testing
            • Electronic Engine Controls
            • Removal and Installation
              • Crankshaft Position (CKP) Sensor - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel
              • Crankshaft Position (CKP) Sensor - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
              • Vehicle Speed Sensor (VSS) - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
              • Crankshaft Position (CKP) Sensor - 2.0L Duratorq-TDCi (Puma) Diesel
              • Vehicle Speed Sensor (VSS) - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel
              • Powertrain Control Module (PCM)
              • Knock Sensor (KS) - 2.4L Duratorq-TDCi (Puma) Diesel
              • Cylinder Head Temperature (CHT) Sensor - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Pum
              • Cylinder Head Temperature (CHT) Sensor - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
              • Fuel Temperature Sensor - 2.0L Duratorq-TDCi (Puma) Diesel
              • Fuel Temperature Sensor - 2.4L Duratorq-TDCi (Puma) Diesel
              • Injector Driver Module (IDM) - 2.0L Duratorq-TDCi (Puma) Diesel
              • Ignition Signal Filter
    • 308 Manual Transmission-Transaxle, Clutch and Transfer Case
      • 308-00 Manual Transmission-Transaxle and Clutch - General Information
        • 308-00 Manual Transmission-Transaxle and Clutch - General Information|Specifications
        • Diagnosis and Testing
          • Manual Transmission and Clutch - Vehicles With: MT-75
          • Manual Transaxle and Clutch - Vehicles With: VXT-75
          • Manual Transmission and Clutch - Vehicles With: MT82
          • General Procedures
            • Clutch System Bleeding - Vehicles With: MT-75
            • Clutch System Bleeding - Vehicles With: VXT-75
            • Clutch System Bleeding - Vehicles With: MT82
            • Clutch System Bleeding - Vehicles With: Automated Gearshift
            • Gearshift Cable Adjustment
            • Gearshift Linkage Adjustment
      • 308-01A Clutch - Vehicles With: MT-75
        • 308-01A Clutch - Vehicles With: MT-75|Specifications
        • Diagnosis and Testing
          • Diagnosis and Testing|Clutch
          • Removal and Installation
            • Clutch Disc and Pressure Plate - 2.4L Duratorq-Di (Puma) Diesel
            • Clutch Disc and Pressure Plate - 2.3L DOHC-16V
            • Pilot Bearing
      • 308-01B Clutch - Vehicles With: VXT-75
        • Diagnosis and Testing
          • Diagnosis and Testing|Clutch
          • Removal and Installation
            • Clutch Disc and Pressure Plate
        • 308-01B Clutch - Vehicles With: VXT-75|Specifications
      • 308-01C Clutch - Vehicles With: MT82
        • Description and Operation
          • 308-01C Clutch - Vehicles With: MT82|Clutch
          • Diagnosis and Testing
            • Diagnosis and Testing|Clutch
            • Removal and Installation
              • Pilot Bearing
              • Clutch Disc and Pressure Plate
        • 308-01C Clutch - Vehicles With: MT82|Specifications
      • 308-02A Clutch Controls - Vehicles With: MT-75
        • Description and Operation
          • Clutch Controls
          • Diagnosis and Testing
            • Clutch Controls
            • Removal and Installation
              • Clutch Master Cylinder
              • Clutch Slave Cylinder
        • 308-02A Clutch Controls - Vehicles With: MT-75|Specifications
      • 308-02B Clutch Controls - Vehicles With: VXT-75
        • 308-02B Clutch Controls - Vehicles With: VXT-75|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Clutch Controls
            • Removal and Installation
              • Clutch Master Cylinder
              • Clutch Slave Cylinder
          • Clutch Controls
      • 308-02C Clutch Controls - Vehicles With: MT82
        • 308-02C Clutch Controls - Vehicles With: MT82|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Clutch Controls
            • Removal and Installation
              • Clutch Master Cylinder
              • Clutch Slave Cylinder
          • Clutch Controls
      • 308-03A Manual Transmission-Transaxle - Vehicles With: MT-75
        • 308-03A Manual Transmission-Transaxle - Vehicles With: MT-75|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Manual Transmission
            • General Procedures
              • Transmission Draining and Filling
              • Removal
                • Transmission - 2.4L Duratorq-Di (Puma) Diesel, Vehicles With: Automated Gearshift
                • Transmission - 2.4L Duratorq-Di (Puma) Diesel, Vehicles Without: Automated Gearshift
                • Transmission - 2.3L DOHC-16V
                • Disassembly
                  • Transmission
                  • Disassembly and Assembly of Subassemblies
                    • Input Shaft
                    • Countershaft
                    • Output Shaft
                    • Reverse Idler Gear
                    • Gearshift Control Shaft
                    • Synchronizers
                    • Assembly
                      • Transmission
                      • Installation
                        • Transmission - 2.4L Duratorq-Di (Puma) Diesel, Vehicles With: Automated Gearshift
                        • Transmission - 2.4L Duratorq-Di (Puma) Diesel, Vehicles Without: Automated Gearshift
                        • Transmission - 2.3L DOHC-16V
          • Manual Transmission
      • 308-03B Manual Transmission-Transaxle - Vehicles With: VXT-75
        • 308-03B Manual Transmission-Transaxle - Vehicles With: VXT-75|Specifications
        • Description and Operation
          • Manual Transaxle
          • Diagnosis and Testing
            • Manual Transaxle
            • In-vehicle Repair
              • Halfshaft Seal LH
              • Halfshaft Seal RH
              • Removal
                • Transaxle
                • Disassembly
                  • Transaxle
                  • Disassembly and Assembly of Subassemblies
                    • Input Shaft
                    • Differential
                    • Output Shaft
                    • Assembly
                      • Transaxle
                      • Installation
                        • Transaxle
      • 308-03C Manual Transmission-Transaxle - Vehicles With: MT82
        • 308-03C Manual Transmission-Transaxle - Vehicles With: MT82|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Manual Transmission
            • General Procedures
              • Transmission Draining and Filling
              • In-vehicle Repair
                • Input Shaft Seal
                • Output Shaft Seal
                • Removal
                  • Transmission
                  • Disassembly
                    • Transmission
                    • Disassembly and Assembly of Subassemblies
                      • Synchronizers
                      • Assembly
                        • Transmission
                        • Installation
                          • Transmission
          • Manual Transmission
      • 308-06A Manual Transmission-Transaxle External Controls - Vehicles With: MT-75
        • 308-06A Manual Transmission-Transaxle External Controls - Vehicles With: MT-75|Specifications
        • Description and Operation
          • External Controls
          • Diagnosis and Testing
            • External Controls
      • 308-06B Manual Transmission-Transaxle External Controls - Vehicles With: VXT-75
        • 308-06B Manual Transmission-Transaxle External Controls - Vehicles With: VXT-75|Specifications
        • Description and Operation
          • External Controls
          • Diagnosis and Testing
            • External Controls
            • Removal and Installation
              • Gearshift Lever
              • Gearshift Cables
      • 308-06C Manual Transmission-Transaxle External Controls - Vehicles With: MT82
        • 308-06C Manual Transmission-Transaxle External Controls - Vehicles With: MT82|Specifications
        • Description and Operation
          • External Controls
          • Diagnosis and Testing
            • External Controls
      • 308-11 Manual Transmission-Transaxle Automated Gearshift System
        • 308-11 Manual Transmission-Transaxle Automated Gearshift System|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Automated Gearshift System
            • Removal and Installation
              • Hydraulic Pressure Unit (HPU)
              • Hydraulic Pressure Accumulator
              • Hydraulic Pressure Sensor
              • Hydraulic Fluid Temperature Sensor
              • Hydraulic Pressure Unit (HPU) Wiring Harness
              • Gearshift Actuator
              • Gearshift Actuator Position Sensor
              • Gearshift Shaft Connector
              • Clutch Actuator
              • Gearshift Hydraulic Fluid Lines
              • Clutch Actuator Position Sensor
              • Gearshift Hydraulic Fluid Reservoir
              • Driver Interface Module
              • Transmission Control Module (TCM)
              • Steering Wheel Gearshift Controls
              • Input Shaft Speed (ISS) Sensor
          • Automated Gearshift System
    • 309 Exhaust System
      • 309-00 Exhaust System
        • Description and Operation
          • Exhaust System
          • Removal and Installation
            • Muffler Inlet Pipe
            • Catalytic Converter - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel-2.4L Dura
            • Catalytic Converter - 2.3L DOHC-16V
        • 309-00 Exhaust System|Specifications
    • 310 Fuel System
      • 310-00A Fuel System - General Information
        • Description and Operation
          • Fuel System
          • Diagnosis and Testing
            • Fuel System
            • General Procedures
              • Fuel System Pressure Release - 2.3L DOHC-16V
              • Quick Release Coupling
              • Fuel Tank Draining
              • Fuel System Bleeding - Vehicles Without: Common Rail Fuel Injection
              • Fuel System Bleeding - Vehicles With: Common Rail Fuel Injection
      • 310-00B Fuel System - General Information - Liquified Petroleum Gas (LPG)
        • Description and Operation
          • Fuel System
          • Diagnosis and Testing
            • Fuel System
            • General Procedures
              • Fuel System Service Precautions
              • Fuel System Differential Pressure Check
              • Fuel Tank Evacuation
              • Fuel Line Evacuation Using Recovery Equipment
              • Fuel Line Evacuation Without Using Recovery Equipment
              • Fuel System Leak Test
      • 310-01A Fuel Tank and Lines
        • Description and Operation
          • Fuel Tank and Lines
          • Diagnosis and Testing
            • Fuel Tank and Lines
            • Removal and Installation
              • Fuel Tank
              • Fuel Filter - Vehicles Without: Common Rail Fuel Injection
              • Fuel Filter - Vehicles With: Common Rail Fuel Injection
              • Fuel Filter Element - Vehicles With: Exhaust Gas Recirculation (EGR)
        • 310-01A Fuel Tank and Lines|Specifications
      • 310-01B Fuel Tank and Lines - Liquified Petroleum Gas (LPG)
        • Description and Operation
          • Fuel Tank and Lines
          • Diagnosis and Testing
            • Fuel Tank and Lines
            • Removal and Installation
              • Fuel Tank
              • Fuel Tank Filler Valve
              • Fuel Filter
        • 310-01B Fuel Tank and Lines - Liquified Petroleum Gas (LPG)|Specifications
      • 310-02A Acceleration Control - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel-
        • Diagnosis and Testing
          • Acceleration Control - Vehicles With: Exhaust Gas Recirculation (EGR)
          • Removal and Installation
            • Accelerator Cable
      • 310-02B Acceleration Control - 2.3L DOHC-16V
        • Diagnosis and Testing
          • Acceleration Control
  • 4 Electrical
    • 412 Climate Control System
      • 412-00 Climate Control System - General Information
        • 412-00 Climate Control System - General Information|Specifications
        • Diagnosis and Testing
          • Climate Control System - Vehicles With: Central Junction Box (CJB)
          • General Procedures
            • Spring Lock Coupling
            • Fluorescent Dye Leak Detection
            • Air Conditioning (A-C) Clutch Air Gap Adjustment
            • Vacuum Leak Detection
            • Electronic Leak Detection
            • Air Conditioning (A-C) System Recovery, Evacuation and Charging
            • Refrigerant Oil Adding
            • Contaminated Refrigerant Handling
      • 412-01 Air Distribution and Filtering
        • Description and Operation
          • Diagnosis and Testing
            • Air Distribution and Filtering
            • Removal and Installation
              • Driver Side Register
              • Center Registers
          • Air Distribution and Filtering
      • 412-02A Heating and Ventilation
        • 412-02A Heating and Ventilation|Specifications
        • Diagnosis and Testing
          • Heating and Ventilation
          • Removal and Installation
            • Blower Motor - Vehicles Without: Air Conditioning
            • Blower Motor - Vehicles With: Air Conditioning
            • Heater Core Housing - Vehicles With: Air Conditioning
            • Heater Core Housing - Vehicles Without: Air Conditioning
            • Heater Core
            • Disassembly and Assembly
              • Heater Core Housing - Vehicles With: Air Conditioning
              • Heater Core Housing - Vehicles Without: Air Conditioning
      • 412-02B Auxiliary Heating
        • 412-02B Auxiliary Heating|Specifications
        • Description and Operation
          • Auxiliary Heater
          • Booster Heater
          • Diagnosis and Testing
            • Auxiliary Heater
            • Booster Heater
            • Removal and Installation
              • Booster Heater
              • Auxiliary Blower Motor
              • Auxiliary Heater Core
              • Auxiliary Heater Core Housing
              • Disassembly and Assembly
                • Booster Heater
                • Auxiliary Heater Core Housing
      • 412-03A Air Conditioning
        • 412-03A Air Conditioning|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Air Conditioning
            • Removal and Installation
              • Air Conditioning (A-C) Compressor - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Di
              • Air Conditioning (A-C) Compressor - 2.3L DOHC-16V
              • Clutch and Clutch Field Coil - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel-
              • Clutch and Clutch Field Coil - 2.3L DOHC-16V
              • Evaporator Core
              • Evaporator Core Orifice - RHD
              • Evaporator Core Orifice - LHD
              • Suction Accumulator
              • Low-Pressure Cutoff Switch
              • High-Pressure Cutoff Switch - 2.3L DOHC-16V-2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
              • High-Pressure Cutoff Switch - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel
              • Condenser Core - Vehicles With: Charge Air Cooler
              • Condenser Core - Vehicles Without: Charge Air Cooler
          • Air Conditioning
      • 412-03B Auxiliary Climate Control
        • 412-03B Auxiliary Climate Control|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Auxiliary Climate Control
            • Removal and Installation
              • Auxiliary Climate Control Housing
              • Auxiliary Blower Motor
              • Evaporator Core
              • Thermostatic Expansion Valve
              • Disassembly and Assembly
                • Auxiliary Climate Control Housing
          • Auxiliary Climate Control
      • 412-04 Control Components
        • Description and Operation
          • Control Components
          • Diagnosis and Testing
            • Control Components
            • Removal and Installation
              • Climate Control Assembly
              • Air Inlet Blend Door Actuator - Vehicles With: Air Conditioning
              • Air Inlet Blend Door Actuator - Vehicles Without: Air Conditioning
              • Blower Motor Resistor
      • 412-05 Refrigeration
        • 412-05 Refrigeration|Specifications
        • Description and Operation
          • Refrigeration
          • Diagnosis and Testing
            • Refrigeration
            • General Procedures
              • Stationary Refrigeration Pressure Regulator Adjustment
              • Removal and Installation
                • Refrigeration Control Assembly
                • Refrigeration Accumulator
                • Refrigeration Compressor
                • Stationary Refrigeration Accumulator
                • Stationary Refrigeration Compressor
                • Stationary Refrigeration Compressor Belt
                • Refrigeration Drier-Filter
                • Refrigeration Evaporator Core
                • Refrigeration Condenser Core - Vehicles With: Charge Air Cooler
                • Refrigeration Condenser Core - Vehicles Without: Charge Air Cooler
                • Refrigeration High-Pressure Cutoff Switch
                • Refrigeration Low-Pressure Cutoff Switch
                • Refrigeration Bypass Control Pressure Switch
                • Stationary Refrigeration Pressure Regulator
                • Refrigeration Control Module
                • Stationary Refrigeration Non-Return Valve
                • Refrigeration Clutch and Clutch Field Coil
                • Stationary Refrigeration Clutch and Clutch Field Coil
                • Stationary Refrigeration Power Supply Switch Box
                • Stationary Refrigeration Motor
                • Stationary Refrigeration Power Supply Socket
                • Stationary Refrigeration Power Supply Transformer
    • 413 Instrumentation and Warning Systems
      • 413-00 Instrument Cluster and Panel Illumination
        • Diagnosis and Testing
          • Instrument Cluster and Panel Illumination - Vehicles With: Central Junction Box (CJB)
      • 413-01 Instrument Cluster
        • Description and Operation
          • Instrument Cluster - Vehicles Built From: 07-2003
          • Instrument Cluster - Vehicles Built Up To: 07-2003
          • Diagnosis and Testing
            • Instrument Cluster - Vehicles Built Up To: 07-2003, Vehicles With: Central Junction Box (CJB)
            • Instrument Cluster - Vehicles Built From: 07-2003, Vehicles With: Central Junction Box (CJB)
            • Removal and Installation
              • Instrument Cluster
              • Disassembly and Assembly
                • Instrument Cluster
      • 413-06 Horn
        • Diagnosis and Testing
          • Diagnosis and Testing|Horn
      • 413-07 Clock
        • Diagnosis and Testing
          • Diagnosis and Testing|Clock
          • Removal and Installation
            • Diagnosis and Testing|Removal and Installation|Clock
      • 413-13 Parking Aid
        • 413-13 Parking Aid|Specifications
        • Description and Operation
          • Parking Aid
          • Diagnosis and Testing
            • Parking Aid
            • General Procedures
              • Azimuth System Check
              • Elevation System Check
              • Removal and Installation
                • Parking Aid Module
      • 413-17 Tachograph
        • Diagnosis and Testing
          • Tachograph
          • Digital Tachograph
          • Removal and Installation
            • Tachograph
            • Digital Tachograph
    • 414 Battery and Charging System
      • 414-00 Charging System - General Information
        • Description and Operation
          • Charging System
          • Diagnosis and Testing
            • Charging System - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel-2.4L Duratorq
            • Charging System - 2.3L DOHC-16V
            • General Procedures
              • Battery Charging
      • 414-01 Battery, Mounting and Cables
        • 414-01 Battery, Mounting and Cables|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Diagnosis and Testing|Battery
            • General Procedures
              • Battery Disconnect and Connect
              • Removal and Installation
                • General Procedures|Removal and Installation|Battery
                • Jump Start Point to Starter Motor Solenoid Cable - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
                • Battery to Jump Start Point Cable
                • Jump Start Point to Starter Motor Solenoid Cable - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq
                • Jump Start Point to Starter Motor Solenoid Cable - 2.3L DOHC-16V
          • Battery and Cables
      • 414-02 Generator and Regulator
        • 414-02 Generator and Regulator|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Generator
            • Removal and Installation
              • Generator - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
              • Generator - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel
              • Generator - 2.3L DOHC-16V
          • Generator
    • 415 Information and Entertainment Systems
      • 415-00 Information and Entertainment System - General Information
        • Diagnosis and Testing
          • Audio System - Vehicles With: Central Junction Box (CJB)
      • 415-01 Audio Unit
        • Description and Operation
          • Audio System
          • Diagnosis and Testing
            • Audio System
            • Removal and Installation
              • Audio Unit
      • 415-02 Antenna
        • Description and Operation
          • 415-02 Antenna|Antenna
          • Diagnosis and Testing
            • Diagnosis and Testing|Antenna
            • Removal and Installation
              • Antenna Cable
      • 415-03 Speakers
        • Diagnosis and Testing
          • Speakers
    • 417 Lighting
      • 417-01 Exterior Lighting
        • Description and Operation
          • Diagnosis and Testing
            • Headlamps - Vehicles Built Up To: 07-2003, Vehicles With: Central Junction Box (CJB)
            • Headlamps - Vehicles Built From: 07-2003, Vehicles With: Central Junction Box (CJB)
            • Stoplamps - Vehicles Built Up To: 07-2003, Vehicles With: Central Junction Box (CJB)
            • Stoplamps - Vehicles Built From: 07-2003, Vehicles With: Central Junction Box (CJB)
            • Turn Signal and Hazard Lamps - Vehicles Built Up To: 07-2003, Vehicles With: Central Junction Box (CJB)
            • Turn Signal and Hazard Lamps - Vehicles Built From: 07-2003, Vehicles With: Central Junction Box (CJB)
            • Parking, Rear and License Plate Lamps - Vehicles Built Up To: 07-2003, Vehicles With: Central Junction Box (CJB)
            • Parking, Rear and License Plate Lamps - Vehicles Built From: 07-2003, Vehicles With: Central Junction Box (CJB)
            • Fog Lamps - Vehicles Built Up To: 07-2003, Vehicles With: Central Junction Box (CJB)
            • Fog Lamps - Vehicles Built From: 07-2003, Vehicles With: Central Junction Box (CJB)
            • Reversing Lamps - Vehicles Built Up To: 07-2003, Vehicles With: Central Junction Box (CJB)
            • Reversing Lamps - Vehicles Built From: 07-2003, Vehicles With: Central Junction Box (CJB)
            • Trailer Lamps - Vehicles Built Up To: 07-2003, Vehicles With: Central Junction Box (CJB)
            • Trailer Lamps - Vehicles Built From: 07-2003, Vehicles With: Central Junction Box (CJB)
            • Headlamp Leveling - Vehicles Built Up To: 07-2003, Vehicles With: Central Junction Box (CJB)
            • Headlamp Leveling - Vehicles Built From: 07-2003, Vehicles With: Central Junction Box (CJB)
            • General Procedures
              • Headlamp Adjustment
              • Headlamp Masking
              • Front Fog Lamp Adjustment
              • Removal and Installation
                • Headlamp Assembly
                • Headlamp Leveling Motor
                • Headlamp Switch
        • 417-01 Exterior Lighting|Specifications
      • 417-02 Interior Lighting
        • Diagnosis and Testing
          • Interior Lighting
      • 417-04 Daytime Running Lamps (DRL)
        • Description and Operation
          • Daytime Running Lamps (DRL)
          • Diagnosis and Testing
            • Daytime Running Lamps (DRL) - Vehicles Built Up To: 07-2003
            • Daytime Running Lamps (DRL) - Vehicles Built From: 07-2003
    • 418 Electrical Distribution
      • 418-00 Module Communications Network
        • Description and Operation
          • Communications Network
          • Diagnosis and Testing
            • Communications Network - Vehicles With: Central Junction Box (CJB)
      • 418-01 Module Configuration
        • General Procedures
          • Module Configuration
    • 419 Electronic Feature Group
      • 419-01A Anti-Theft - Active
        • Description and Operation
          • Anti-Theft - Active
          • Diagnosis and Testing
            • Anti-Theft - Active
            • Removal and Installation
              • Anti-Theft Alarm Horn
        • 419-01A Anti-Theft - Active|Specifications
      • 419-01B Anti-Theft - Passive
        • Description and Operation
          • Anti-Theft - Passive
          • Diagnosis and Testing
            • Anti-Theft - Passive - Vehicles With: Central Junction Box (CJB)
            • General Procedures
              • Erasing All Key Codes Using Diagnostic Equipment - Vehicles With: Central Junction Box (CJB)
              • Key Programming Using Two Programmed Keys - Vehicles With: Central Junction Box (CJB)
              • Key Programming Switch State Control - Vehicles With: Central Junction Box (CJB)
              • Anti-Theft Security Access - Vehicles With: Central Junction Box (CJB)
              • Removal and Installation
                • Passive Anti-Theft System (PATS) Transceiver
      • 419-10 Multifunction Electronic Modules
        • Description and Operation
          • Diagnosis and Testing
            • Anti-Theft Alarm and Double Locking Module
            • Removal and Installation
              • Anti-Theft Alarm and Double Locking Module
  • 5 Body and Paint
    • 501 Body and Paint
      • 501-00 Body System - General Information
        • 501-00 Body System - General Information|Specifications
        • Description and Operation
          • Insulation
          • 501-00 Body System - General Information|Body
          • Body Sealer Types and Applications
      • 501-02 Front End Body Panels
        • 501-02 Front End Body Panels|Specifications
        • Description and Operation
          • Front End Body Panels
          • General Procedures
            • Hood Alignment
            • Removal and Installation
              • Air Deflector
              • Radiator Grille Opening Panel
              • General Procedures|Removal and Installation|Fender
      • 501-03 Body Closures
        • 501-03 Body Closures|Specifications
        • General Procedures
          • Sliding Door Alignment
      • 501-05 Interior Trim and Ornamentation
        • 501-05 Interior Trim and Ornamentation|Specifications
        • Removal and Installation
          • B-Pillar Trim Panel
          • A-Pillar Trim Panel
          • Front Door Trim Panel
          • Sliding Door Trim Panel
          • Rear Door Trim Panel - Van-Kombi-Bus
          • Liftgate Trim Panel
          • Rear Door Trim Panel - Chassis Cab
          • Loadspace Trim Panel LH
          • Loadspace Trim Panel RH
          • Rear Headliner - Van-Kombi-Bus
          • Front Headliner
          • Rear Headliner - Chassis Double Cab
      • 501-08 Exterior Trim and Ornamentation
        • Removal and Installation
          • Rear Quarter Panel Moulding
      • 501-09 Rear View Mirrors
        • 501-09 Rear View Mirrors|Specifications
        • Description and Operation
          • Rear View Mirrors
          • Diagnosis and Testing
            • Rear View Mirrors
            • Removal and Installation
              • Exterior Mirror
      • 501-10 Seating
        • 501-10 Seating|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Diagnosis and Testing|Seats
            • Removal and Installation
              • Front Seat Backrest
              • Double Passenger Seat
              • Front Seat
              • Seat Track
              • Disassembly and Assembly
                • Front Seat Cushion
                • Double Passenger Seat Cushion
                • Rear Seat Cushion - Chassis Double Cab
                • Treble Second Row Seat Cushion
                • Treble Third Row Seat Cushion
                • Front Seat Backrest
                • Double Passenger Seat Backrest
                • Rear Seat Backrest - Chassis Double Cab
                • Treble Second Row Seat Backrest
                • Treble Third Row Seat Backrest
          • Seats - Vehicles With: Central Junction Box (CJB)
      • 501-11 Glass, Frames and Mechanisms
        • 501-11 Glass, Frames and Mechanisms|Specifications
        • Description and Operation
          • Glass, Frames and Mechanisms
          • Diagnosis and Testing
            • Glass, Frames and Mechanisms - Vehicles With: Central Junction Box (CJB)
            • Removal and Installation
              • Front Door Window Glass
              • Front Quarter Window Glass
              • Second Row Side Window Glass
              • Sliding Door Window Glass
              • Third Row Side Window Glass
              • Rear Door Window Glass
              • Rear Door Window Glass - Chassis Double Cab
              • Partition Panel Window Glass
              • Rear Window Glass - Chassis Double Cab
              • Liftgate Window Glass
              • Front Door Window Regulator
              • Front Door Window Regulator and Motor
              • Windshield Glass
              • Front Door Glass Top Run
      • 501-12 Instrument Panel and Console
        • 501-12 Instrument Panel and Console|Specifications
        • Removal and Installation
          • Instrument Panel
          • Disassembly and Assembly
            • Instrument Panel
      • 501-14 Handles, Locks, Latches and Entry Systems
        • Description and Operation
          • Handles, Locks, Latches and Entry Systems
          • Diagnosis and Testing
            • Locks, Latches and Entry Systems
            • General Procedures
              • Remote Transmitter Programming
              • Removal and Installation
                • Hood Latch
                • Front Door Latch
                • Sliding Door Latch
                • Liftgate Latch
                • Rear Door Latch - Van-Kombi-Bus
                • Rear Door Latch - Chassis Double Cab
                • Rear Door Lower Latch
                • Rear Door Upper Latch
                • Exterior Sliding Door Handle
                • Exterior Front Door Handle
                • Exterior Rear Door Handle LH - Van-Kombi-Bus
                • Exterior Rear Door Handle - Chassis Double Cab
                • Exterior Rear Door Handle RH - Van-Kombi-Bus
                • Liftgate Release Handle
                • Front Door Lock Cylinder
                • Hood Lock Cylinder
                • Rear Door Lock Cylinder - Van-Kombi-Bus
                • Sliding Door Lock Cylinder
                • Rear Door Lock Cylinder - Chassis Double Cab
                • Liftgate Lock Cylinder
                • Front Door Latch Remote Control
                • Rear Door Latch Remote Control - Chassis Double Cab
                • Sliding Door Latch Remote Control
        • 501-14 Handles, Locks, Latches and Entry Systems|Specifications
      • 501-16 Wipers and Washers
        • 501-16 Wipers and Washers|Specifications
        • Diagnosis and Testing
          • Wipers and Washers - Vehicles Built Up To: 07-2003, Vehicles With: Central Junction Box (CJB)
          • Wipers and Washers - Vehicles Built From: 07-2003, Vehicles With: Central Junction Box (CJB)
          • General Procedures
            • Windshield Wiper Blade and Pivot Arm Adjustment
            • Removal and Installation
              • Windshield Wiper Motor
              • Rear Window Wiper Motor - Vehicles With: Rear Doors
              • Rear Window Wiper Motor - Vehicles With: Liftgate
      • 501-17 Roof Opening Panel
        • Removal and Installation
          • Escape Hatch
      • 501-19 Bumpers
        • 501-19 Bumpers|Specifications
        • Removal and Installation
          • Rear Bumper Cover
          • Front Bumper Cover
          • Front Bumper
          • Rear Bumper
      • 501-20A Safety Belt System
        • 501-20A Safety Belt System|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Safety Belt System - Vehicles With: Central Junction Box (CJB)
            • Removal and Installation
              • Front Safety Belt Retractor
              • Rear Safety Belt Retractor
              • Front Safety Belt Retractor - Vehicles With: Double Passenger Seat
              • Rear Safety Belt Retractor - Chassis Double Cab
              • Safety Belt Shoulder Height Adjuster
          • Safety Belt System
      • 501-20B Supplemental Restraint System
        • Description and Operation
          • Air Bag Supplemental Restraint System (SRS)
          • Diagnosis and Testing
            • Air Bag Supplemental Restraint System (SRS) - Vehicles Built Up To: 09-2003
            • Air Bag Supplemental Restraint System (SRS) - Vehicles Built From: 09-2003
            • General Procedures
              • Deployed Air Bag Disposal
              • Scrapped Vehicle Undeployed Air Bag Disposal
              • Unserviceable Air Bag Disposal
              • Removal and Installation
                • Air Bag Control Module
                • Driver Air Bag Module
                • Passenger Air Bag Module
                • Air Bag Sliding Contact
        • 501-20B Supplemental Restraint System|Specifications
      • 501-25 Body Repairs - General Information
        • 501-25 Body Repairs - General Information|Specifications
        • Description and Operation
          • Description and Usage of Body Repair Literature
          • Health and Safety Precautions
          • 501-25 Body Repairs - General Information|Symbols
          • Environmental Regulations
          • Body Construction
          • Body Sheet Metal
          • Diagnosis and Damage Evaluation
          • Tools and Equipment for Body Repairs
          • Establish Repair Method
          • Straightening
          • Alignment Check
          • Complete Panel Replacement-Partial Replacement
          • Corrosion Prevention
          • Corrosion Damage-Corrosion Repair
          • Sealer, Underbody Protection Material and Adhesives
          • Cutting Technique
          • Panel Beating Technique and Smart Repairs
          • Paintless Dent Removal
          • Joining Techniques
          • Plastic Repairs
          • Special Repair Techniques
          • Impact of Insufficient Repair Quality
          • Water Leaks
          • Noise, Vibration and Harshness
          • Wind Noise
      • 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
        • 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks|Specifications
        • Description and Operation
          • Body and Frame
          • General Procedures
            • Underbody Tolerance Check
            • Body Tolerance Check
      • 501-27 Front End Sheet Metal Repairs
        • Removal and Installation
          • Fender Apron Panel Reinforcement
          • Fender Apron Panel
          • Fender Apron Panel Inner Reinforcement
          • Front Side Member Section
          • Front Side Member and Fender Apron Panel LH
      • 501-29 Side Panel Sheet Metal Repairs
        • 501-29 Side Panel Sheet Metal Repairs|Specifications
        • Removal and Installation
          • A-Pillar Outer Panel Section and Reinforcement
          • Sliding Door Step Outer Panel
          • Front Door Step
          • Side Panel Lower Section
          • Side Panel
      • 501-30 Rear End Sheet Metal Repairs
        • 501-30 Rear End Sheet Metal Repairs|Specifications
        • Removal and Installation
          • Quarter-Side Panel Rear Section LH
          • Lower Quarter Panel Section
          • Lower Side Panel Rear Section
          • Rear Outer Wheelhouse Half
          • Rear Inner Wheelhouse Half
          • Box Corner Section
          • Box Corner
          • Back Panel and Crossmember
          • Rear Side Member Section
    • 502 Frame and Mounting
      • 502-00 Uni-Body, Subframe and Mounting System
        • 502-00 Uni-Body, Subframe and Mounting System|Specifications
        • General Procedures
          • Body Misalignment Check
          • Frame Inspection
          • Underbody Misalignment Check
          • Removal and Installation
            • Engine Crossmember - Vehicles With: 5-Speed Manual Transmission (MT-75)
            • Engine Crossmember - Vehicles With: 6-Speed Manual Transmission (MT82)
            • Front Axle Crossmember
• Body and Paint
  • 5 Body and Paint
    • 501 Body and Paint
      • 501-25 Body Repairs - General Information
        • 501-25 Body Repairs - General Information|Specifications
        • Description and Operation
          • Description and Usage of Body Repair Literature
          • Health and Safety Precautions
          • 501-25 Body Repairs - General Information|Symbols
          • Environmental Regulations
          • Body Construction
          • Body Sheet Metal
          • Diagnosis and Damage Evaluation
          • Tools and Equipment for Body Repairs
          • Establish Repair Method
          • Alignment Check
          • Straightening
          • Complete Panel Replacement-Partial Replacement
          • Corrosion Prevention
          • Corrosion Damage-Corrosion Repair
          • Sealer, Underbody Protection Material and Adhesives
          • Cutting Technique
          • Panel Beating Technique and Smart Repairs
          • Paintless Dent Removal
          • Joining Techniques
          • Plastic Repairs
          • Special Repair Techniques
          • Impact of Insufficient Repair Quality
          • Water Leaks
          • Wind Noise
          • Noise, Vibration and Harshness
      • 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
        • 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks|Specifications
        • Description and Operation
          • Body and Frame
          • General Procedures
            • Underbody Tolerance Check
            • Body Tolerance Check
      • 501-27 Front End Sheet Metal Repairs
        • Removal and Installation
          • Fender Apron Panel
          • Fender Apron Panel Reinforcement
          • Fender Apron Panel Inner Reinforcement
          • Click to view this Labor Time
          • Front Side Member Section
          • Front Side Member and Fender Apron Panel LH
      • 501-29 Side Panel Sheet Metal Repairs
        • 501-29 Side Panel Sheet Metal Repairs|Specifications
        • Removal and Installation
          • Sliding Door Step Outer Panel
          • A-Pillar Outer Panel Section and Reinforcement
          • Front Door Step
          • Side Panel
          • Side Panel Lower Section
      • 501-30 Rear End Sheet Metal Repairs
        • 501-30 Rear End Sheet Metal Repairs|Specifications
        • Removal and Installation
          • Quarter-Side Panel Rear Section LH
          • Lower Quarter Panel Section
          • Lower Side Panel Rear Section
          • Rear Outer Wheelhouse Half
          • Rear Inner Wheelhouse Half
          • Box Corner
          • Box Corner Section
          • Back Panel and Crossmember
          • Rear Side Member Section