ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Body Tolerance Check > < Body and Frame
Body Repairs - Vehicle Specific Information and Tolerance Checks - Underbody Tolerance Check Transit 2000.5 (01/2000-05/2006)
General Procedures

  1. Body frame dimensions for Kombi/Bus/Van with long wheel base and front-wheel drive
    • A tolerance of ± 3 mm applies to all dimensions given. All detailed illustrations correspond to the left-hand side of the vehicle.
    • All dimensions correspond to a direct line between measurement points. All dimensions can therefore be determined using a symmetrically-adjusted beam trammel.
    • The measurement points were measured with assemblies installed and with the exception of oval bodywork holes, refer to the centre of the hole.
    • The measurement points for oval bodywork holes relate to the foremost position of the curve (direction of travel).

  1. Body frame dimensions for Kombi/Bus/Van with long wheel base and rear-wheel drive
    • A tolerance of ± 3 mm applies to all dimensions given. All detailed illustrations correspond to the left-hand side of the vehicle.
    • All dimensions correspond to a direct line between measurement points. All dimensions can therefore be determined using a symmetrically-adjusted beam trammel.
    • The measurement points were measured with assemblies installed and with the exception of oval bodywork holes, refer to the centre of the hole.
    • The measurement points for oval bodywork holes relate to the foremost position of the curve (direction of travel).

  1. Body frame dimensions for Kombi/Bus/Van with short wheel base and front-wheel drive
    • A tolerance of ± 3 mm applies to all dimensions given. All detailed illustrations correspond to the left-hand side of the vehicle.
    • All dimensions correspond to a direct line between measurement points. All dimensions can therefore be determined using a symmetrically-adjusted beam trammel.
    • The measurement points were measured with assemblies installed and with the exception of oval bodywork holes, refer to the centre of the hole.
    • The measurement points for oval bodywork holes relate to the foremost position of the curve (direction of travel).

  1. Body frame dimensions for Kombi/Bus/Van with short wheel base and rear-wheel drive
    • A tolerance of ± 3 mm applies to all dimensions given. All detailed illustrations correspond to the left-hand side of the vehicle.
    • All dimensions correspond to a direct line between measurement points. All dimensions can therefore be determined using a symmetrically-adjusted beam trammel.
    • The measurement points were measured with assemblies installed and with the exception of oval bodywork holes, refer to the centre of the hole.
    • The measurement points for oval bodywork holes relate to the foremost position of the curve (direction of travel).

  1. Body frame dimensions for Kombi/Bus/Van with medium wheel base and front-wheel drive
    • A tolerance of ± 3 mm applies to all dimensions given. All detailed illustrations correspond to the left-hand side of the vehicle.
    • All dimensions correspond to a direct line between measurement points. All dimensions can therefore be determined using a symmetrically-adjusted beam trammel.
    • The measurement points were measured with assemblies installed and with the exception of oval bodywork holes, refer to the centre of the hole.
    • The measurement points for oval bodywork holes relate to the foremost position of the curve (direction of travel).

  1. Body frame dimensions for Kombi/Bus/Van with medium wheel base and rear-wheel drive
    • A tolerance of ± 3 mm applies to all dimensions given. All detailed illustrations correspond to the left-hand side of the vehicle.
    • All dimensions correspond to a direct line between measurement points. All dimensions can therefore be determined using a symmetrically-adjusted beam trammel.
    • The measurement points were measured with assemblies installed and with the exception of oval bodywork holes, refer to the centre of the hole.
    • The measurement points for oval bodywork holes relate to the foremost position of the curve (direction of travel).

  1. Body frame dimensions for Jumbo with rear-wheel drive
    • A tolerance of ± 3 mm applies to all dimensions given. All detailed illustrations correspond to the left-hand side of the vehicle.
    • All dimensions correspond to a direct line between measurement points. All dimensions can therefore be determined using a symmetrically-adjusted beam trammel.
    • The measurement points were measured with assemblies installed and with the exception of oval bodywork holes, refer to the centre of the hole.
    • The measurement points for oval bodywork holes relate to the foremost position of the curve (direction of travel).

  1. Body frame dimensions for single chassis cab with short wheel base and front-wheel drive
    • A tolerance of ± 3 mm applies to all dimensions given. All detailed illustrations correspond to the left-hand side of the vehicle.
    • All dimensions correspond to a direct line between measurement points. All dimensions can therefore be determined using a symmetrically-adjusted beam trammel.
    • The measurement points were measured with assemblies installed and with the exception of oval bodywork holes, refer to the centre of the hole.
    • The measurement points for oval bodywork holes relate to the foremost position of the curve (direction of travel).

  1. Body frame dimensions for single chassis cab with long wheel base and rear-wheel drive
    • A tolerance of ± 3 mm applies to all dimensions given. All detailed illustrations correspond to the left-hand side of the vehicle.
    • All dimensions correspond to a direct line between measurement points. All dimensions can therefore be determined using a symmetrically-adjusted beam trammel.
    • The measurement points were measured with assemblies installed and with the exception of oval bodywork holes, refer to the centre of the hole.
    • The measurement points for oval bodywork holes relate to the foremost position of the curve (direction of travel).

  1. Body frame dimensions for double chassis cab with long wheel base and rear-wheel drive
    • A tolerance of ± 3 mm applies to all dimensions given. All detailed illustrations correspond to the left-hand side of the vehicle.
    • All dimensions correspond to a direct line between measurement points. All dimensions can therefore be determined using a symmetrically-adjusted beam trammel.
    • The measurement points were measured with assemblies installed and with the exception of oval bodywork holes, refer to the centre of the hole.
    • The measurement points for oval bodywork holes relate to the foremost position of the curve (direction of travel).

  1. Body frame dimensions for double chassis cab with medium wheel base and front-wheel drive
    • A tolerance of ± 3 mm applies to all dimensions given. All detailed illustrations correspond to the left-hand side of the vehicle.
    • All dimensions correspond to a direct line between measurement points. All dimensions can therefore be determined using a symmetrically-adjusted beam trammel.
    • The measurement points were measured with assemblies installed and with the exception of oval bodywork holes, refer to the centre of the hole.
    • The measurement points for oval bodywork holes relate to the foremost position of the curve (direction of travel).

Body Tolerance Check > < Body and Frame