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Exhaust Gas Recirculation (EGR) Valve - 2.4L Duratorq-TDCi (Puma) Diesel > < Engine Emission Control

Transit 2000.5 (01.2000-05.2006)

Engine Emission Control - Exhaust Gas Recirculation (EGR) Valve—2.4L Duratorq-Di (Puma) Diesel Transit 2000.5 (01/2000-05/2006)
Removal and Installation

Removal

  1. Disconnect the battery ground cable. For additional information, refer to Section  414-01 Battery, Mounting and Cables.

  1. Slide open the bolt cover.

  1. Remove the accessory drive belt shield retaining bolts.

  1. Detach the fuel charging wiring harness and remove the accessory drive belt shield.

  1. Disconnect the charge air cooler outlet pipe from the EGR valve.

  1. Disconnect the EGR valve and intake air temperature (IAT) sensor electrical connectors.

  1. Disconnect the vacuum lines from the EGR valve.

  1. Remove the EGR cooler to EGR valve tube bolts from the EGR valve.
  1. Raise and support the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

  1. Remove the EGR cooler to EGR valve tube.
    • Discard the EGR cooler to EGR valve tube.
  1. Lower the vehicle.

  1. Detach the fuel charging wiring harness from the EGR valve.

  1. Remove the EGR valve.
    • Discard the O-ring seal.

Installation

NOTE:
NOTE:Install a new EGR valve O-ring seal and a new EGR cooler to EGR valve tube.
  1. To install, reverse the removal procedure.

Exhaust Gas Recirculation (EGR) Valve - 2.4L Duratorq-TDCi (Puma) Diesel > < Engine Emission Control