ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

303-12 Intake Air Distribution and Filtering > < Exhaust Gas Recirculation (EGR) Cooler - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Pum
Engine Emission Control - Engine Emission Control Transit 2000.5 (01/2000-05/2006)
Description and Operation

Vehicles with 2.4L Diesel Engine

 
Item
Part Number
Description
1
-
Exhaust gas recirculation (EGR) cooler
2
-
EGR cooler to EGR valve tube
3
-
EGR vacuum regulator solenoid
4
-
EGR valve

Vehicles with 2.0L Diesel Engine

 
Item
Part Number
Description
1
-
Exhaust gas recirculation (EGR) cooler
2
-
EGR cooler to EGR valve tube
3
-
EGR valve
4
-
EGR vacuum regulator solenoid

Vehicles with 2.3L Engine

 
Item
Part Number
Description
1
-
Exhaust gas recirculation (EGR) valve support bracket
2
-
EGR valve to intake manifold tube gasket
3
-
EGR valve to intake manifold tube
4
-
EGR valve gasket
5
-
EGR valve
6
-
Exhaust manifold to EGR valve tube

Vehicles with 2.3L Engine

 
Item
Part Number
Description
1
-
EGR vacuum regulator solenoid

All Vehicles

The EGR system recycles measured quantities of exhaust gas back through the engine where they mix with the incoming air/fuel charge. The powertrain control module (PCM) controls the vacuum regulator solenoid with grounding pulses. This regulates the amount and duration of the vacuum signal supplied to the EGR valve, therefore the valve lift and opening times are controlled.

Vehicles with Diesel Engine

On vehicles with a 90 PS, 100PS or 120 PS engine, the EGR system includes an EGR cooler. The EGR cooler is connected to the engine cooling system. The EGR cooler cools the recirculated exhaust gas, therefore lowering the combustion temperatures resulting in reduced tailpipe oxides of nitrogen (NOx) levels.

303-12 Intake Air Distribution and Filtering > < Exhaust Gas Recirculation (EGR) Cooler - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Pum