Ford Workshop Service and Repair Manuals

Expander, Teflon Seal

211-188 (13-015)

1. Remove the accessory drive belt. For additional information, refer to Section  303-05 Accessory Drive.

2. Raise and support the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

3. Remove the power steering pump pulley.
   • Use a 9 mm Allen key to prevent the power steering pump pulley from rotating.

4. Loosen the power steering line to power steering pump union two turns.
   • Allow the fluid to drain into a suitable container.

5. Disconnect the power steering hose from the power steering pump.
   • Allow the fluid to drain into a suitable container.

6. Remove the power steering pump rear retaining bolts.

7. 

   NOTE:Due to the clearance between the power steering pump and generator, the power steering line can only be disconnected when the power steering pump is clear of the mounting bracket.
   Remove the power steering pump front retaining bolts.

8. Disconnect the power steering line and remove the power steering pump.
   • Discard the O-ring seal
   • Allow the fluid to drain into a suitable container.

1. 

   NOTE:If installing a new power steering pump, the unions supplied with the new pump should be removed and retained for further use.
   Using the special tool, install a new O-ring seal onto the steering gear to power steering pump union.
   1. Push the new O-ring seal onto the special tool.
   2. Locate the special tool onto the union and install the O-ring seal.

2. 

   NOTE:Do not fully tighten the power steering line union at this stage.
   Connect the power steering line to the power steering pump.

3. Install the power steering pump and the front retaining bolts.

4. Install the power steering pump rear retaining bolts.

5. Tighten the power steering line union to the power steering pump.

6. Connect the power steering hose to the power steering pump.

7. Install the power steering pump pulley.
   • Use a 9 mm Allen key to prevent the power steering pump pulley from rotating.

8. Lower the vehicle.

9. Install the accessory drive belt. For additional information, refer to Section  303-05 Accessory Drive.

10. Fill and bleed the power steering system. For additional information, refer to Section  211-00 Steering System - General Information.