ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Valve Seals > < Engine Front Cover - 90 PS-120 PS
Engine - 2.4L Duratorq-Di (Puma) Diesel/2.4L Duratorq-TDCi (Puma) Diesel - Valve Springs Transit 2000.5 (01/2000-05/2006)
In-vehicle Repair

Special Tool(s)

Compressor, Valve Spring

303-060 (21-024)

Adapter for 303-060

303-060-05 (21-024-05)

Adapter for 303-060

303-060-07 (21-024-07)

Installer, Valve Stem Collets

303-362 (21-156)

Removal

  1. Remove the rocker shafts.
    • Discard the bolts.

  1. Loosen the valve collets.
    • Position a socket on the valve spring seat and gently strike it with a hammer.
  1. Position the appropriate piston at top dead center (TDC).

  1. Using the special tools, remove the valve collets.
  1. Remove the valve springs.

Installation

  1. Install the valve springs.

  1. Using the special tools, install the valve collets.

  1. NOTE:
    NOTE:Install new rocker shaft retaining bolts.
    NOTE:
    NOTE:The oil supply holes in the rocker shafts must point downwards.
    Install the rocker shafts.
    • Tighten the bolts in two stages.
    • Stage1: 13 Nm
    • Stage 2: 45 degrees

Valve Seals > < Engine Front Cover - 90 PS-120 PS