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Hydraulic Pressure Unit (HPU) Wiring Harness > < Hydraulic Pressure Sensor

Transit 2000.5 (01.2000-05.2006)

Manual Transmission/Transaxle Automated Gearshift System - Hydraulic Fluid Temperature Sensor Transit 2000.5 (01/2000-05/2006)
Removal and Installation

Special Tool(s)

Worldwide Diagnostic System (WDS)

418-F224

General Equipment
Brake hose clamp
two M10 x 100 mm bolts
Transmission jack
Materials
Name
Specification
Hydraulic fluid
N052146-VX00 

Removal

  1. WARNING:
    WARNING:The gearshift system accumulator pressure must be released before attempting any repairs. Failure to follow this instruction may result in personal injury.
    Using worldwide diagnostic system (WDS), release the pressure in the hydraulic pressure accumulator.

  1. Remove the transmission control module (TCM) fuse.
    • Remove the battery junction box (BJB) cover.
  1. Raise and support the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.

  1. WARNING:
    WARNING:The gearshift system remains pressurized after the TCM fuse is removed. The pressure in the hydraulic pressure accumulator must be released before attempting any repairs. Failure to follow this instruction may result in personal injury.
    Using a suitable brake hose clamp, clamp the hydraulic pressure unit (HPU) supply hose.

  1. NOTE:
    NOTE:Do not remove the driveshaft.
    NOTE:
    NOTE:Support the driveshaft.
    Remove the driveshaft center bearing retaining bolts.

  1. Loosely install two M10 x 100 mm bolts.
    • Lower the driveshaft.

  1. Using a suitable transmission jack, support the front axle crossmember.

  1. Lower the front axle crossmember 50 mm (left-hand side shown).
    • Remove the two retaining nuts and bolts.

  1. Disconnect the hydraulic fluid temperature sensor electrical connector.

  1. WARNING:
    WARNING:Make sure that the gearshift system is not pressurized. Failure to follow this instruction may result in personal injury.
    CAUTION:
    CAUTION:Clean the HPU around the hydraulic fluid temperature sensor.
    Remove the hydraulic fluid temperature sensor.
    • Discard the O-ring seal.

Installation

  1. NOTE:
    NOTE:Install a new hydraulic fluid temperature sensor O-ring seal.
    To install, reverse the removal procedure.

  1. Check the fluid level in the gearshift hydraulic fluid reservoir and top up as necessary to the MAX mark with hydraulic fluid.

Hydraulic Pressure Unit (HPU) Wiring Harness > < Hydraulic Pressure Sensor