ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Auxiliary Climate Control > < Thermostatic Expansion Valve
Auxiliary Climate Control - Auxiliary Climate Control Housing Transit 2000.5 (01/2000-05/2006)
Disassembly and Assembly

Special Tool(s)

Remover/Installer, Cooling Hose Clamp

303-397 (24-003)

Disassembly

  1. Remove the blower motor resistor.
    1. Disconnect the electrical connector.
    1. Remove the bolts.

  1. Remove the blower motor.
    1. Disconnect the electrical connector.
    1. Disconnect the resistor cooling hose.
    1. Remove the bolts.

  1. Remove the auxiliary heater control valve module.
    1. Disconnect the electrical connector.
    1. Remove the bolts.

  1. Remove the blend door actuator.
    1. Disconnect the electrical connector.
    1. Remove the bolts.
    1. Disconnect the actuator connecting linkage.

  1. Using the special tool, disconnect the heater hoses and remove the auxiliary heater control valve.

  1. Remove the auxiliary climate control lower housing.
    1. Remove the bolt.
    1. Remove the seven clamps.
    1. Remove the refrigerant line support bracket.
    1. Separate the auxiliary climate control lower housing.
  1. Remove the evaporator core.

  1. Separate the auxiliary climate control upper housing.
    1. Remove the seven clamps.
    1. Remove the gasket.

  1. Disassemble the auxiliary climate control upper housing.

  1. Remove the auxiliary heater core.

Assembly

  1. To assemble, reverse the disassembly procedure.

Auxiliary Climate Control > < Thermostatic Expansion Valve