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Ford Transit Workshop Service and Auto Repair Manual

Diagnosis and Testing > < Glow Plug Wires - 2.4L Duratorq-TDCi (Puma) Diesel
Glow Plug System - 2.0L Duratorq-Di (Puma) Diesel/2.0L Duratorq-TDCi (Puma) Diesel/2.0L Duratorq-TDDi (Puma) Diesel - Glow Plug System Transit 2000.5 (01/2000-05/2006)
Description and Operation

Vehicles with Exhaust Gas Recirculation (EGR)

 
Item
Part Number
Description
1
-
Glow plug indicator lamp
2
-
Glow plug relay
3
-
Glow plug
4
-
Glow plug wire

Vehicles without EGR

 
Item
Part Number
Description
1
-
Glow plug indicator lamp
2
-
Glow plug relay
3
-
Glow plug
4
-
Glow plug wire

Glow Plugs

The glow plugs are located in the side of the cylinder head and aid engine starting and efficiency. The glow plugs and the glow plug indicator lamp are controlled by the powertrain control module (PCM).

The glow plugs preheat the combustion chambers, which aids cold starting. During the preheat stage, the PCM receives an engine temperature signal from the cylinder head temperature (CHT) sensor and this determines the preheat time. The lower the temperature, the longer the preheat time. There is a maximum preheat time of 8 seconds at -20°C or lower. At temperatures above 80°C there is no preheat phase.

Once the engine has started, the glow plugs enter an after-glow phase. The after-glow phase helps to improve idling and reduce hydrocarbon emissions through more efficient combustion just after starting. The after-glow phase only operates at engine speeds below 2500 RPM, above that, the after-glow phase is interrupted to increase the durability of the glow plugs. There is a maximum after-glow time of 30 seconds at -20°C or lower. At temperatures above 50°C there is no after-glow phase.

Diagnosis and Testing > < Glow Plug Wires - 2.4L Duratorq-TDCi (Puma) Diesel