Transit 2000.5 (01.2000-05.2006) Workshop Manual
Mechanical Repairs
1 General Information
2 Chassis
3 Powertrain
303 Engine
303-00 Engine System - General Information
Diagnosis and Testing
Engine
General Procedures
Camshaft Bearing Journal Diameter
Camshaft End Play
Camshaft Bearing Journal Clearance
Camshaft Lobe Lift
Camshaft Surface Inspection
Crankshaft Main Bearing Journal Diameter
Crankshaft Main Bearing Journal Clearance
Crankshaft End Play
Cylinder Bore Taper
Piston Pin to Bore Diameter
Piston Inspection
Piston Ring End Gap
Piston Diameter
Piston Pin Diameter
Piston Ring-to-Groove Clearance
Connecting Rod Large End Bore
Valve Stem Diameter
Valve Seat Inspection
Flywheel Inspection
Flywheel Clutch Surface Inspection
Flywheel Inspection - Vehicles With: Dual Mass Flywheel
Cylinder Block Distortion
Cylinder Head Distortion
Exhaust Manifold Cleaning and Inspection
Bearing Inspection
303-01A Engine - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
303-01B Engine - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel
303-01C Engine - 2.3L DOHC-16V
303-03 Engine Cooling
303-04A Fuel Charging and Controls - 2.4L Duratorq-Di (Puma) Diesel
303-04B Fuel Charging and Controls - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel
303-04C Fuel Charging and Controls - 2.3L DOHC-16V
303-04D Fuel Charging and Controls - Turbocharger
303-04E Fuel Charging and Controls - Liquified Petroleum Gas (LPG)
303-04F Fuel Charging and Controls - 2.0L Duratorq-TDCi (Puma) Diesel
303-04G Fuel Charging and Controls - 2.4L Duratorq-TDCi (Puma) Diesel
303-05 Accessory Drive
303-06 Starting System
303-07A Glow Plug System - 2.4L Duratorq-Di (Puma) Diesel-2.4L Duratorq-TDCi (Puma) Diesel
303-07B Glow Plug System - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma) Diesel
303-07C Engine Ignition - 2.3L DOHC-16V
303-08 Engine Emission Control
303-12 Intake Air Distribution and Filtering
303-13 Evaporative Emissions
303-14 Electronic Engine Controls
308 Manual Transmission-Transaxle, Clutch and Transfer Case
309 Exhaust System
310 Fuel System
4 Electrical
5 Body and Paint
Body and Paint