Borg Warner Transfer Box: Intermediate Shaft Drive Gear Overhaul
TRANSFER BOX
OVERHAUL
19
Refit
1. Clean bearing and rear casing mating
surfaces.
2. Press bearing into rear casing.
3. Fit circlip retaining bearing in rear casing.
4. Clean sealing area of rear casing and running
surface of drive flange. Ensure all traces of
rubber are removed.
CAUTION: Do not use a metal scraper as
this may damage sealing surfaces.
5. Lubricate sealing surfaces of seal with clean
gearbox oil.
6. Using LRT-41-013, fit oil seal to transfer
gearbox rear casing.
7. Fit dust shroud to transfer box rear casing.
8. Fit rear output shaft.
See this section.
INTERMEDIATE SHAFT DRIVE GEAR
Service repair no - 41.20.22/01
Remove
1. Remove drive chain.
See this section.
2. Remove circlip securing drive gear to
intermediate shaft.
3. Remove drive gear from intermediate shaft.
Refit
1. Ensure drive gear and intermediate shaft are
clean and free from burrs.
2. Fit drive gear to intermediate shaft.
3. Fit circlip retaining drive gear to intermediate
shaft.
4. Fit drive chain.
See this section.
