300Tdi Defender
FUEL SYSTEM
13
REPAIR
THROTTLE CABLE
Service repair no - 19.20.06
Remove
1. Disconnect battery.
2. Remove split pin and clevis pin securing throttle
cable to injector pump throttle lever .
3. Depress ferrule retaining tags, release ferrule
from abutment bracket and withdraw throttle
cable.
4. Release throttle cable from clip on bulkhead.
5. Remove pin and clevis pin securing throttle
cable to pedal lever.
6. Release grommet from bulkhead.
7. Withdraw throttle cable from engine
compartment.
Refit
8. Feed throttle cable through bulkhead from
engine compartment and fit grommet.
9. Secure throttle cable to pedal lever. Use new
split pin to secure clevis.
10. Secure throttle cable in bulkhead clip.
11. Guide throttle cable through abutment bracket
and fit ferrule.
12. Secure cable to injection pump throttle lever.
Use new split pin to secure clevis.
13. Adjust throttle cable.
See Adjustment,
Throttle cable
THROTTLE PEDAL
Service repair no - 19.20.01
Remove
1. Remove throttle cable from pedal.
See Throttle
cable
2. Remove 6 bolts securing throttle pedal assembly
to engine bulkhead.
3. Remove pedal assembly from footwell, complete
with trim retainer.
4. Release return spring from pedal lever.
5. Remove roll pin securing pivot shaft to pedal
assembly.
6. Withdraw pivot shaft and remove pedal from
mounting bracket.
7. Remove return spring from pedal boss.
Refit
8. Fit return spring to pedal boss.
9. Fit pedal to mounting bracket and locate return
spring.
10. Fit pivot shaft to pedal assembly and secure with
roll pin.
11. Locate return spring on pedal lever.
12. Secure throttle pedal assembly and trim retainer
to bulkhead. Tighten bolts to
9 Nm (7 lbf/ft).
13. Fit throttle cable to pedal.
See Throttle cable
14. Adjust pedal, if necessary.
See Adjustment,
Throttle pedal adjustment
