300Tdi Defender
19
FUEL SYSTEM
14
REPAIR
TURBOCHARGER INLET HOSE
Service repair no - 19.42.11
Remove
1. Disconnect battery.
2. Slacken retaining clip and disconnect intake
hose from turbocharger.
3. Slacken retaining clip and disconnect hose from
air cleaner.
4. If fitted, disconnect EGR modulator valve
vacuum spill pipe from inlet hose.
5. Slacken retaining clip and disconnect breather
valve hose from inlet hose.
6. Remove inlet hose.
Refit
7. Fit inlet hose to air cleaner.
8. Fit cyclone breather hose to inlet hose.
9. If applicable, fit vacuum spill pipe to inlet hose.
10. Fit inlet hose to turbocharger.
11. Reconnect battery.
TURBOCHARGER OIL FEED PIPE
Service repair no - 19.42.14
Remove
1. Disconnect battery.
2. Remove exhaust front pipe.
See MANIFOLD
AND EXHAUST SYSTEM, Repair, Exhaust
front pipe
3. Remove banjo bolt securing oil feed pipe to
turbocharger and discard 2 joint sealing
washers.
4. Unscrew union and remove feed pipe from
cylinder block.
5. Plug connections to prevent ingress of dirt.
Refit
6. Using new joint washer, fit oil feed pipe to
cylinder block. Tighten union connector to
25
Nm (18 lbf/ft).
7. Fit a new joint washer to both sides of banjo and
secure feed pipe to turbocharger. Tighten banjo
bolt to
20 Nm (15 lbf/ft).
8. Fit exhaust front pipe.
See MANIFOLD AND
EXHAUST SYSTEM, Repair, Exhaust front
pipe
9. Check/top-up engine oil level.
See SECTION
10, Maintenance, Under bonnet maintenance
10. Reconnect battery.
