300Tdi Defender
19
FUEL SYSTEM
6
REPAIR
SIDE MOUNTED FUEL TANK
Service repair no - 19.55.05
NOTE: This fuel tank is standard on 90
models and an option on 110/130 2 door
vehicles fitted with twin tanks.
Remove
WARNING: Before any attempt is made to
start the removal procedure it is vital that
the FUEL HANDLING PRECAUTIONS are
carefully studied and implemented in the interests
of safety.
See INTRODUCTION, Information, Fuel
Handling Precautions
1. Disconnect battery.
2. Remove fuel filler cap.
3. Remove fuel tank drain plug, allow fuel to drain
into a clean container and refit plug.
4. Remove RH seat cushion.
5. Release retaining catch and remove seat base
cover to gain access to fuel tank.
6. Disconnect electrical plug from fuel gauge unit.
7. Disconnect fuel supply pipe from tank.
8. Disconnect spill return pipe from fuel tank.
9. Disconnect breather pipe from fuel filler tube.
10. Slacken hose clip and remove filler hose from
filler tube.
11. From rear of tank, remove 2 nuts and washers
securing tank mounting to captive-headed bolts.
12. Support rear of fuel tank and remove captive
bolts.
