Defender 90 (LD) V8-4.0L (1997)
10. Slacken trunnion fixing and release inner cable from heater unit flap lever.
11. Release 2 retaining clips securing control cables to engine bulkhead.
12. Pull control cable through bulkhead grommet and remove from vehicle.
Refit
13. Fit control cable to heater flap lever trunnion with approximately 10 mm, 0.4 in of inner cable protruding from trunnion. Fully tighten trunnion.
14. Secure outer cable with retaining clip.
15. Route control cable through sealing grommet and along inside of engine bulkhead to fascia binnacle.
16. Secure control cables to engine bulkhead with retaining clips.
17. With control lever in closed position, fit inner cable to lever clevis and fully tighten clevis grub screw.
18. Fit outer cable retaining clip and fully tighten securing bolt.
19. Fit side cover to control lever assembly. Ensure fixing screw spacers are positioned between cover and lever assembly.
20. Fit side cover to fascia.
21. Fit control lever knobs.
22. Fit instrument binnacle.
23. Reconnect battery.