TD5 Defender
41
TRANSFER GEARBOX
4
REPAIR
32. Remove retaining nut and release battery earth
lead from transfer gearbox.
33. Release body harness clips from bracket on top
of transfer gearbox.
34. Lower gearbox jack sufficiently to allow transfer
gearbox lever to clear tunnel.
35. Disconnect Lucars from differential lock warning
lamp switch and multiplug from low ratio detect
switch, and release multiplug from bracket.
36. Remove bolt and release earth leads from RH
side of transfer gearbox.
37. Move the high/low selector lever upwards to gain
access to adjacent nut securing transfer gearbox
to main gearbox.
38. Position a jack to support main gearbox and
engine.
39. Noting their fitted positions, remove 4 bolts
securing transfer gearbox to main gearbox
extension case.
40. Fit 3 guide studs LRT-41-009 through transfer
gearbox bolt holes to support it during during
removal.
41. Remove 2 nuts securing transfer gearbox to
main gearbox extension case.
CAUTION: If studs are removed during this
operation, they must be discarded and
new studs fitted.
42. With assistance, remove transfer gearbox from
main gearbox.
