Freelander Service Procedures
HEATING AND VENTILATION
REPAIRS
80-13
21. Disconnect 3 Lucar connections from PTC
element.
22. Release cable ties securing PTC harness to
main harness.
23. Remove air intake plenum.
24. Release 2 clips securing PTC harness from
plenum box section.
25. With assistance release 2 grommets from
bulkhead and remove PTC harness from
vehicle.
Refit
1. With assistance route PTC harness through
bulkhead and fit grommets.
2. Fit clips securing PTC harness to plenum box
3. Fit air intake plenum.
4. Fit cable ties securing PTC harness to main
bulkhead harness.
5. Connect Lucar connections to PTC element.
6. Fit air duct.
7. Fit RH demister vent duct.
8. Fit fascia.
9. Connect and secure PTC harness multiplug to
engine harness.
10. Secure PTC harness/relay to bulkhead bracket
11. Fit clip to secure PTC harness to ECM housing
bracket.
12. Fit PTC positive leads to (80 amp) fuse holder,
fit and tighten nuts to 7 Nm (5.2 lbf.ft).
13. Fit (80 amp) fuse cover.
14. Secure PTC harness/relays to ECM housing
bracket.
15. Fit fuse box, ensure harness routing is clear
suspension turret. Tighten nuts to 10 Nm (7
lbf.ft).
16. Fit fuse box cover.
17. Fit 'E' box housing into securing brackets.
18. Fit and tighten nut securing housing.
19. Fit harness and air duct rubber sleeve's to
housing.
20. Fit harness cable tie and secure relay in
housing.
21. Connect and secure joint harness and cooling
fan multiplugs.
22. Connect cooling fan sensor and gearbox ECU
multiplugs.
23. Fit ECM into 'E' box.
EDC, REPAIRS, Engine control module
(ECM).
24. Position PTC positive cable to battery and
secure with bolt, tighten to 25 Nm (18 lbf.ft).
25. Connect battery earth lead.
