LT230 Transfer Box: Overhaul of Differential - Page 50
TRANSFER BOX
OVERHAUL
17
13. Secure hand press LRT-99-002 in a vice.
14. Assemble collars LRT-41-002 around front
bearing.
NOTE: This bearing is adjacent to splined
end of differential shaft.
15. Position differential in hand press with thrust
button, part of tool LRT-41-001 between press
mandrel and differential shaft.
16. Press differential out of bearing.
CAUTION: Take care that differential does
not drop out of bearing.
17. Remove differential from press, discard
bearing.
18. Secure rear half of differential carrier in a
soft-jawed vice.
19. Make suitable alignment marks between front
and rear halves of differential carrier.
20. Remove 8 bolts securing front half of carrier to
rear, remove carrier.
21. Suitably identify front sun gear to front half of
carrier, remove sun gear.
22. Remove and discard thrust washer.
23. Suitably identify each planet gear to its shaft
and fitted position of each cross shaft to rear
half of carrier.
24. Remove retaining ring.
25. Remove planet gears and cross shafts, remove
and discard dished thrust washers.
26. Suitably identify rear sun gear to rear half of
carrier, remove sun gear.
27. Remove and discard thrust washer.
