seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Input shaft, layshaft, differential and gearbox forks: removing and installing > < Gearbox casing and gearbox selector shaft: removing and installing
Input shaft, layshaft, differential and gearbox forks: general assembly instructions
   
Input shaft, layshaft, differential and gearbox forks: general assembly instructions
1 - Safety ring
q   Always renew
2 - 4th gear
q   Fitting position → Fig.
3 - Safety ring
q   For 3rd gear
q   Determine thickness → Anchor
q   Always renew
4 - 3rd gear
q   Fitting position → Fig.
q   Adjusting axial clearance → Fig.
5 - Sliding 2nd gear
6 - Needle roller bearing
q   For the 2nd gear
q   Removing the bush → Anchor
q   Fitting the bush → Anchor
7 - Sliding sleeve with 1st/2nd gear syncromesh
8 - Sliding 1st gear
9 - Thrust washer
q   Fitting position → Anchor
10 - Bolt
q   25 Nm + 90°
q   4 units
11 - Bearing housing
q   With the external roller bearing track and stop for reverse gear
12 - Complete layshaft
q   Dismantling and assembling → Chapter
13 - Differential
q   Dismantling and assembling → Chapter
14 - Articulation flange oilseal
q   Renew → Chapter
15 - Safety ring
q   Maintains the conical ring, thrust washer and the compression spring in their position when the flanged shaft is removed
16 - Conical ring
q   With recess for the thrust washer
q   Assembly position: conical side facing the differential casing
17 - Thrust washer
q   Assembly position: collar towards the spring, core towards the conical ring
18 - Compression spring
19 - Articulation flange
q   Dismantling and fitting → Chapter
20 - Bolt
q   25 Nm
21 - Clutch pushrod
22 - Clutch housing
q   Repairing → Chapter
23 - Reverse gear
24 - Reverse gear shaft
25 - Input shaft
q   Dismantling and assembling → Chapter
26 - Shim
q   Although it is not necessary to adjust the input shaft, it is good practice after carrying out repairs to fit the factory-fitted shim If there were no shim, assemble without one.
27 - Spring
28 - 1st and 2nd gear fork
29 - Gearbox fork for 3rd and 4th gears
30 - Manouvre bridge with connection tube for 5th gear
31 - Control rod
32 - Spring
33 - Reverse gear gearbox fork

   

Input shaft, layshaft, differential and gearbox forks: removing and installing > < Gearbox casing and gearbox selector shaft: removing and installing