seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Assembly procedure|Removal > < Gearbox: Dismantling and assembling
Assembly procedure
   
Assembly procedure
1 - Clutch housing
q   Repair → Chapter
2 - 25 Nm
3 - Layshaft
q   Removing and installing → Chapter
4 - Input shaft
q   Removing and installing → Chapter
5 - Control rod with fork for 3rd and 4th gears
6 - Control rod with fork for 1st and 2nd gears
7 - Reverse gear shaft
8 - Reverse gear control rod
9 - Reverse gear
q   Fit together with the shaft
10 - Inversion lever
q   Fit with the reverse gear control rod
11 - 5th gear control rod
12 - Torx screw, 35 Nm
q   For the reverse gear/shaft
13 - Reversing light switch, 20 Nm
14 - Torx screw, 35 Nm
q   For the control rods of the 5th gear and reverse
15 - Torx screw, 35 Nm
q   For the inversion lever and reverse gear
16 - 5th gear
17 - Plate spring
q   The concave side should face the 5th gear
18 - Torx screw, 40 Nm
q   Always renew
19 - Retaining clip
20 - Fork for 5th gear
21 - Gasket
22 - Gearbox casing cover
23 - Thrust washer for 5th gear
24 - Needle bearing bush
25 - Needle bearing
26 - 5th gear
27 - Syncromesh ring 5th gear
q   The locking keys are in the syncromesh ring
28 - Spring
29 - Syncromesh hub 5th gear
30 - Safety ring
q   Always renew
31 - Sliding sleeve for 5th gear
32 - 10 Nm
33 - 25 Nm Allen screw
q   For securing the flanged shaft
34 - Left-hand flanged shaft
q   Do not mix them up, the right-hand flanged shaft is different from the left → Anchor
35 - Flanged shaft spring
36 - Thrust washer
37 - Conical ring
38 - Flanged shaft oil seal
q   For the left-hand flanged shaft
q   Left and right-hand oilseals have different diameters
q   Replacement with gearbox fitted to vehicle → Chapter
39 - Cap
40 - Connecting shaft
41 - Gearbox casing
q   Assembly position of the oil collector → Fig.
42 - Differential
q   Removing and installing → Chapter
43 - Gear lever console
44 - Spring
45 - Selector finger
46 - Bush
q   For the gear lever console
47 - 15 Nm
48 - Flanged shaft oil seal
q   For the right-hand flanged shaft
q   Left and right-hand oilseals have different diameters
q   Replacement with gearbox fitted to vehicle → Chapter
49 - Right-hand flanged shaft
q   Do not mix them up, the right-hand flanged shaft is different from the left → Anchor

   
Assembly position of oil collector on the gearbox casing
–  Insert the oil collector into the orifice at the same time -arrow 1- and the groove -arrow 2-.
Assembly sequence → Chapter
  N34-0432
Special tools and workshop equipment required
t  Pliers -A-81124-
t  Bracket -AR-2203A-
t  Electric blower -SAT 1416-
t  Compression tool -T20005-
t  Kit -T20022-
t  Kit XZN -U-40020-

   
t  Kit -U-40100-
t  Kit -U-40200A-
t  Turning tool -U-40203-
t  Feeler gauge

   

Assembly procedure|Removal > < Gearbox: Dismantling and assembling