seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Gear selection mechanism connections, verification > < Shift unit of the gear selection mechanism, vehicles from 03.2009: Removing and installing
Selector lever cable, vehicles up to 02.2009: Removing and installing
Selector lever cable, vehicles up to 02.2009: Removing and installing
Consult the equivalence table for tools and equipment according to applicability among Seat / VW / Audi / Skoda → Chapter.
Special tools and workshop equipment required
   
t  Hose clip pliers -VAS-, see equivalent → Anchor
Removal:
–  Put the gear selector lever into position „P“.
–  Switch ignition OFF.
  W00-1179
Vehicle 2.0l TSI 155 kW:
–  Unplug electrical connector -1- from air mass meter - G70-.
–  Remove air hose -2-.
–  Screw out bolt -4- and detach air cleaner housing.
  Note
Possible disregarding of -item 3-.
  E34-10173
–  Remove plate safety clip -C-.
–  Press the safety washer -A- upwards and remove by turning clockwise.
–  Press selector lever cable off selector shaft lever in -direction of arrow- and lift clear.
–  Do not loosen the bolt -B-.
–  Do not bend or twist the selector lever cable.
–  Raise the vehicle.
  A37-0659
–  Remove centre noise insulation -attachment parts 1 and 2-.
–  Dismount primary exhaust pipes with the catalyser and primary silencer → Rep. gr.26.
–  Remove the cardan shaft → Rear final drive 0AV and 0BR; Rep. gr.39.
  A10-10761
–  Unscrew the left and right nuts -arrows- of the vehicle underbody covers.
  A10-10764
–  Take off clips -arrows- and remove heat shield.
  A34-0687
–  Unscrew the lower cover of the gear selection mechanism -arrows-.
–  Carefully slide the cover and the protective sheath over the selector lever cable forward. The protective sheath must not be damaged in the process.
  A37-0457
–  Unscrew bolts -arrows-.
  Caution
t  Make sure you never touch the printed circuit -B- of the selector mechanism with your fingers, as the discharge of static electricity could destroy the electronic components on the printed circuit.
t  The printed circuit can only be renewed together with the selector mechanism!
–  Remove detent plate -A- from selector mechanism.
  Note
The insertion plate is held in place on the left and right with clips.
  A37-0683
–  Pull retaining clip downwards -1- from the selector lever control cable in the gear selection mechanism.
–  Pull the plastic safety spring -2- slightly forwards and press the bolt -3- upwards only if necessary -arrow-.
  Note
t  This operation may only be carried out when the selector lever is in position „S“.
t  Make sure the bolt does not come out completely.
–  Remove the selector lever cable -4- from the gear selection mechanism.
  Note
Do not bend or twist the selector lever cable.
Installation
Installation is carried out in the reverse sequence; note the following:
l  Tightening torques → Chapter „Gear selection mechanism, vehicles up to 02.2009: Assembly overview“
  Note
t  Check the protective sleeve for damage. The protective sleeve can only be renewed together with the selector lever cable.
t  Ensure that the cover is correctly attached and is not twisted.
  A37-0452
–  Insert the selector lever cable together with the protective sheath into the cover . Take care not to damage the protective sleeve.
–  Insert the end of the selector lever cable -4- into the joint of the selector lever.
–  Press the bolt -3- downwards -arrow-.
–  Make sure that the securing spring made of plastic -2- has locked onto the bolt.
–  Fit a new securing ring -1- for fixing the selector lever control cable to the gear selection mechanism.
l  Installation position: The angled end of the retaining clip faces to the inside of the selector mechanism.
  A37-0453
–  Fit the insertion plate -A-.
  Note
The insertion plate is held in place on the left and right with clips.
–  Mount bolts-arrows-.
  Caution
t  Make sure you never touch the printed circuit -B- of the selector mechanism with your fingers, as the discharge of static electricity could destroy the electronic components on the printed circuit.
t  The printed circuit can only be renewed together with the selector mechanism!
  A37-0683
–  Screw down the cover, with the gasket stuck on, to the support bracket -arrows- by hand. Check that the seal is correctly fitted.
–  Fit the protective sheath of the selector lever cable on the cover.
  A37-0457
–  Carefully press selector lever cable onto selector shaft lever on gearbox in opposite direction of -arrow-.
–  Fit the safety washer -A- and lock downwards.
–  Mount the plate safety clip -C-.
–  Change the gear selector lever from position „S“ to „P“.
l  The gear selection mechanism and the selector lever cable should not be hard when changing gear; if necessary, replace the selector lever cable or repair the gear selector mechanism.
–  Put the gear selector lever into position „P“.
  A37-0659
–  Bolt the lower cover of the gear selection mechanism -arrows-.
–  Install heat shield → Rep. gr.66.
–  Fit the cardan shaft → Rear final drive 0AV and 0BR; Rep. gr.39.
–  Install exhaust system so it is free of stress → Rep. gr.26.
–  Adjust selector lever cable → Chapter.
–  Check the gear mechanism → Chapter.
  A37-0457

Gear selection mechanism connections, verification > < Shift unit of the gear selection mechanism, vehicles from 03.2009: Removing and installing