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Engine codes ANU, AJM, ASZ, AUY, BRT, BTB, BVH and BVK > < Engine codes 1Z, AFN, AHU and AVG

Leon Mk2

Engine codes AJH, ATM and AWC
Engine codes AJH, ATM and AWC
  Note
t  The ancillary bracket for air conditioner compressor can be removed and installed without the refrigerant circuit being opened.
t  Take the vehicle to a suitable workshop with specially trained mechanics if the air conditioner compressor must be removed.
Special tools and workshop equipment required
   
t  Torque wrench -V.A.G 1331-
  W00-0427
1 - Ancillary bracket for alternator, air conditioner compressor and power steering vane pump
q   Part No. 06A 903 143 P
q   To remove:
–  Remove alternator → Rep. Gr.27.
–  Remove power steering vane pump → Rep. Gr.48.
–  Remove air conditioner compressor -9- from ancillary bracket.
q   Installing:
–  Renew securing bolts.
–  Observe securing bolts tightening sequence. First tighten fitted bolt -2-, then fitted bolt -6-, then socket head flange bolts -7-, -3-, -4- and -5-.
2 - Fitted bolt M10×45
q   45 Nm
3 - Socket head flange bolt M10×45
q   45 Nm
4 - Socket head flange bolt M10×45
q   45 Nm
5 - Socket head flange bolt M10×45
q   45 Nm
6 - Fitted bolt M10×45
q   45 Nm
7 - Socket head flange bolt M10×45
q   45 Nm
8 - Refrigerant hoses
q   Bolts 22 Nm
9 - Air conditioner compressor
q   Remove air conditioner compressor → Chapter.
–  Remove front bumper → Rep. Gr.63.
–  Separate lock carrier and pull it forwards.
–  Remove headlight housing → Rep. Gr.94.
–  Remove poly V-belt -10-.
–  Remove alternator → Rep. Gr.27.
q   Remove air conditioner compressor from ancillary bracket and secure to body with suitable material (e.g. uncoated wire) → Fig..
Running-in procedures → Chapter.
10 - Poly V-belt
q   Removing and installing → Rep. Gr.13.
q   Poly V-belt routing → Fig..
11 - Hexagon bolt M10×112
q   45 Nm
q   Qty. 2
12 - Bush

   
Securing air conditioner compressor to body
If compressor is removed without opening refrigerant circuit, it should be secured to body using suitable material, for example, welding wire.
When doing this, ensure refrigerant hoses on air conditioner compressor are not stressed.
  N87-0382
Poly V-belt routing
  Note
When installing poly V-belt, ensure that it is correctly seated on poly V-belt pulley.
  A13-0098

Engine codes ANU, AJM, ASZ, AUY, BRT, BTB, BVH and BVK > < Engine codes 1Z, AFN, AHU and AVG