Leon Mk2
Input shaft, layshaft, differential and gearbox forks: removing and installing |
1 - | Safety ring |
q | Always renew |
2 - | 4th gear |
q | Installation position → Chapter |
3 - | Safety ring |
q | For 3rd gear |
q | Determine thickness → Anchor |
4 - | 3rd gear |
q | Installation position → Chapter |
q | Adjusting axial clearance → Chapter |
5 - | Sliding 2nd gear |
6 - | Needle roller bearing |
q | For the 2nd gear |
q | Removing and assembling the bush → Chapter, Assembly sequence |
7 - | Sliding sleeve with 1st/2nd gear syncromesh |
8 - | Sliding 1st gear |
9 - | Thrust washer |
q | Installation position → Chapter |
10 - | Hexagon bolt |
q | 25 Nm + 90° |
q | 4 units |
11 - | Bearing housing |
q | With the external roller bearing track and stop for reverse gear |
12 - | Complete layshaft |
q | Dismantling and assembling → Chapter |
13 - | Differential |
q | Dismantling and assembling → Chapter |
14 - | Articulation flange oilseal |
q | Renew → Chapter |
15 - | Safety ring |
q | Maintains the conical ring, thrust washer and the compression spring in their position when the flanged shaft is removed |
16 - | Conical ring |
q | With recess for the thrust washer |
q | Assembly position: conical side facing the differential casing |
17 - | Thrust washer |
q | Assembly position: Collar towards the spring, core towards the conical ring |
18 - | Compression spring |
19 - | Articulation flange |
q | Removing and fitting → Chapter |
20 - | Allen head bolt |
q | 25 Nm |
21 - | Clutch pushrod |
22 - | Clutch housing |
q | Repairing → Chapter |
23 - | Reverse gear |
24 - | Reverse gear shaft |
25 - | Input shaft |
q | Dismantling and assembling → Chapter |
26 - | Shim |
q | Although it is not necessary to adjust the input shaft, it is good practice after carrying out repairs to fit the factory-fitted shim If there were no shim, assemble without one |
27 - | Spring |
28 - | 1st and 2nd gear fork |
29 - | Gearbox fork for 3rd and 4th gears |
30 - | Manouvre bridge with connection tube for 5th gear |
31 - | Control rod |
32 - | Spring |
33 - | Reverse gear gearbox fork |