SEAT Workshop Service and Repair Manuals

Removing and installing charge air cooler Charge air cooler: Air / water heat exchange Charge air cooler: Removing → Anchor Charge air cooler: Fitting → Anchor Consult the equivalence table for tools and equipment according to applicability among Seat / VW / Audi / Skoda → Chapter. Special tools and workshop equipment required

t  Support -3250-

t  Base -T20174-, see equivalent → Anchor t  Torque wrench (5... 50 Nm) -V.A.G 1331-, see equivalent → Anchor

Removing –  Now remove the intake manifold → Chapter. –  Undo and remove the screws in sequence -A … F- and take away from the charged air cooler of the intake manifold. Installing l  Tightening torques → Fig.   Note t  Renew gasket. t  For completely sealing the charged air cooler, this is mounted using a workshop press.

–  Adapt the sealing profile -1- on the edge of the charge-air cooler in -arrow-. –  Ensure that the seal is seated correctly in the intake manifold. –  Insert the charge-air cooler to the end of the intake manifold without buckling it.

–  Lay down on a wooden block and align the intake manifold on the workshop press table. l  The housing of the charge-air cooler -1- must be aligned horizontally. –  Position the support device -3250- on the centre of the charge-air cooler. –  Carefully press the workshop press piston until the charge-air cooler housing is resting on the intake manifold -2-. The remaining installation steps are carried out in reverse sequence - note the following points:

–  Tighten the screws of the charge-air cooler → Fig.. –  Installing intake manifold → Chapter.