seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Removing and installing charge air pressure senderG31 > < Intercooler - Assembly overview
Removing and installing charge air cooler
Removing and installing charge air cooler
t  Removing → Anchor
t  Install → Anchor.
t  Tightening torques → Anchor
  Note
Check all hoses and pipes for correct fitting and leakage before carrying out tests or repairs.
   
Removing
–  Loosen the fasteners -2-, -3- and -5- and remove the front noise insulation.
–  Remove the front bumper cover → exterior body installation work; Rep. gr.63.
–  Remove headlights (left/right) → Electrical system; Rep. gr.94.
  A10-1307
Only the charge air cooler on left side
–  Remove the air duct in front of the left charge air cooler -arrows-.
  A21-0199
–  Detach electrical connector -3- at charge air pressure sender -G31-.
  WARNING
The air conditioning refrigerant circuit must not be opened.
–  Hook the bracket -4- on the coolant line of the AC system.
–  Open hose clips -1- and -2- and disconnect air intake hoses.
–  Detach charge air cooler by pulling upwards.
  A21-10004
Only the charge air cooler on the right side
–  Remove air duct in front of charge air cooler (right-side) -arrow-.
  A21-10159
–  Release the hose clips -arrows- and pull out the air guiding hoses.
–  Detach charge air cooler by pulling upwards.
Installing
Installation is carried out in the reverse sequence; note the following:
  Note
t  The brackets for the hoses and the supercharger air system tubes must be free from oil and grease for fitting.
t  Secure all screw joints with serial hose clips → Spare parts catalogue.
–  Install headlight → Electrical system; Rep. gr.94
–  Fit the front bumper trim → Bodywork, exterior fitting work; Rep. gr.63.
–  Check the headlight setting → Booklet301.
Tightening torques
  A21-10160
ComponentNm
Hose clips (13 mm wide)5,5

   

Removing and installing charge air pressure senderG31 > < Intercooler - Assembly overview