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Vacuum pump for brake servo: removal and installation > < Brake servo/brake master cylinder, LL: Assembly overview
Brake servo/brake master cylinder, RL: Assembly overview
Brake servo/brake master cylinder, RL: Assembly overview
  Note
t  The master brake cylinder and the servo brake can be replaced independently.
t  Use only new brake fluid. The instructions shown on the fluid tank should be observed.
   
1 - Pedal cluster
2 - Bolt, 25 Nm
3 - Self-locking nut: 25 Nm
q   Replace after each removal
4 - Seal
q   For brake servo.
5 - Brake servo
q   In petrol engines the vacuum required is taken from the intake manifold.
q   Some vehicles with petrol engines and automatic gearboxes are fitted with a brake vacuum pump -V192- → Chapter
q   Vehicles with reinforced hydraulic servo brake (HBV) are fitted with a servo brake vacuum sender -G483- → Item
q   In diesel engines the vacuum is obtained by a fitted vacuum pump → Chapter
q   Functional check:
–  With engine off, press the brake pedal hard several times (this reduces the existing vacuum in the servo brake).
–  Next, keep the brake pedal depressed halfway and start engine. If the brake servo is functioning properly, the brake pedal will be felt to go down as the servo takes effect.
q   If faulty, renew as a complete unit.
q   Separating from the brake pedal → Chapter
q   Removing and installing → Chapter
6 - Sealing ring
7 - Servo brake vacuum sender -G483-
q   Only in vehicles fitted with HBV (reinforced hydraulic servo brake)
q   Removing and installing → Chapter
8 - Brake master cylinder
q   After week 45/ 05 with brake light switch -F-
q   In vehicles manufactured prior to week 45/05, the brake light switch -F- is located on the brake pedal → Chapter
q   Allocation: → Parts catalogue
q   Cannot be repaired. If faulty, renew as a complete unit.
q   Removing and installing → Chapter
9 - Heat shield
10 - Nut, 50 Nm
11 - Bolt, 25 Nm
12 - Brake line, 14 Nm
q   From secondary piston circuit of brake master cylinder to hydraulic unit.
13 - Torx screw 5 Nm
14 -  Brake pedal position sender -G100-
q   In vehicles manufactured prior to week 45/05, the brake light switch - F- is located on the brake pedal → Chapter
q   Removing and installing → Chapter
15 - Seal cap
q   Moisten with brake fluid and place the brake fluid reservoir under pressure
16 - Brake line, 14 Nm
q   From primary piston circuit of brake master cylinder to hydraulic unit.
17 - Brake fluid reservoir
18 - Plug

   

Vacuum pump for brake servo: removal and installation > < Brake servo/brake master cylinder, LL: Assembly overview