Leon Mk2
1 - | Pedal cluster |
2 - | Bolt, 25 Nm |
3 - | Self-locking nut: 25 Nm |
q | Replace after each removal |
4 - | Seal |
q | For brake servo. |
5 - | Brake servo |
q | In petrol engines the vacuum required is taken from the intake manifold. |
q | Some vehicles with petrol engines and automatic gearboxes are fitted with a brake vacuum pump -V192- → Chapter |
q | Vehicles with reinforced hydraulic servo brake (HBV) are fitted with a servo brake vacuum sender -G483- → Item |
q | In diesel engines the vacuum is obtained by a fitted vacuum pump → Chapter |
q | Functional check: |
– | With engine off, press the brake pedal hard several times (this reduces the existing vacuum in the servo brake). |
– | Next, keep the brake pedal depressed halfway and start engine. If the brake servo is functioning properly, the brake pedal will be felt to go down as the servo takes effect. |
q | If faulty, renew as a complete unit. |
q | Separating from the brake pedal → Chapter |
q | Removing and installing → Chapter |
6 - | Sealing ring |
7 - | Servo brake vacuum sender -G483- |
q | Only in vehicles fitted with HBV (reinforced hydraulic servo brake) |
q | Removing and installing → Chapter |
8 - | Brake master cylinder |
q | After week 45/ 05 with brake light switch -F- |
q | In vehicles manufactured prior to week 45/05, the brake light switch -F- is located on the brake pedal → Chapter |
q | Allocation: → Parts catalogue |
q | Cannot be repaired. If faulty, renew as a complete unit. |
q | Removing and installing → Chapter |
9 - | Heat shield |
10 - | Nut, 50 Nm |
11 - | Bolt, 25 Nm |
12 - | Brake line, 14 Nm |
q | From secondary piston circuit of brake master cylinder to hydraulic unit. |
13 - | Torx screw 5 Nm |
14 - | Brake pedal position sender -G100- |
q | In vehicles manufactured prior to week 45/05, the brake light switch - F- is located on the brake pedal → Chapter |
q | Removing and installing → Chapter |
15 - | Seal cap |
q | Moisten with brake fluid and place the brake fluid reservoir under pressure |
16 - | Brake line, 14 Nm |
q | From primary piston circuit of brake master cylinder to hydraulic unit. |
17 - | Brake fluid reservoir |
18 - | Plug |