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Rear axle: removing and fitting|Fitting >
< Rear axle: removing and fitting
Leon Mk2
Running gear
Running gear, axles, steering
Rear suspension, drive shaft
Rear wheel suspension / ar_axle_removing_and_fitting/removing/">Rear axle: removing and fitting
Removing
Removing
Removing
–
Remove the prolonged central console:
→ Rep. Gr.68
–
Release hand brake.
–
Loosen the adjustment nut
-arrow-
to release the hand brake cables from the compensation brace.
–
Place the pedal actuator -V.A.G 1788/10- on the brake pedal.
Note
Positioning the rod for applying the foot brake will avoid drainage of the braking system and the ABS hydraulic unit.
–
Lift the vehicle to assembly height.
Note
Before removing the rear axle, lash the vehicle to the arms of the elevator arms. Otherwise, there is a danger that the vehicle will tip over.
–
Extract the longitudinal member plugs
-3-
and insert the securing straps
-2-
through the holes.
1 -
Elevation platform arm
2 -
Securing strap -T10038-
-
Lash (secure) the vehicle on both sides with the tool
–
Remove wheels.
–
Pull connector
-1-
off the ABS sensor.
–
Unclip the rev. sensor cable from its fittings on the rear axle
-arrows-
.
–
In vehicles with brake pads wear indicator, disconnect the connector.
Vehicles without ABS
–
Unscrew the bolt
-1-
for the spring attachment of the braking force regulator.
Vehicles with headlight range automatic adjustment
–
Unscrew the bolt
-1-
and the nut
-2-
and separate the link rod from the attachment to the rear axle and the level sender rod.
Continued for all vehicles
–
Extract the lower bolts
-arrows-
of the wheel housing on both sides.
–
Disconnect the left hand side brake hose using the wrench -A-56126- arrow
-A-
and extract the securing clip.
–
Take out the left hand side brake hose from the bracket
-2-
.
–
Disconnect the right hand side brake hose from the axle bracket using the wrench -A-56126- and extract the securing clip.
–
Unhook the hand brake cable, from the brackets arrow
-B-
.
–
Remove the hand brake cable from the guide tube
-1-
by pulling it in the
-direction of the arrow.-
.
–
Fit in the hole underneath the axle body, the hydraulic jack -SAT 1040- along with the base -T20145 -.
–
Raise the hydraulic jack a little to relieve the pressure on the lower shock absorber attachment.
–
Unscrew the nut
-1-
and extract the bolt
-2-
.
–
Carry out the same operation on the opposite side to extract the bolt
-2-
from the shock absorber.
–
Remove the springs.
–
Fit in the hole underneath the rear axle body, the support tool -T20161- with the base -T20145- fitted to the engine and gearbox jack -SAT 1040-.
–
Extract the rear axle to bodywork attachment bolts from both sides.
–
Carefully lower the rear axle using the hydraulic jack -SAT 1040-.
Note
Secure the axle while lowering it using a strap or with the help of a second mechanic.
Running gear
Running gear, axles, steering
Rear suspension, drive shaft
Rear wheel suspension / ar_axle_removing_and_fitting/removing/">Rear axle: removing and fitting
Removing
Rear axle: removing and fitting|Fitting >
< Rear axle: removing and fitting