SEAT Workshop Service and Repair Manuals

Multiple clutch: axial play adjustment   Note Do not lift or extract the multiple bracket, in order to avoid disc misalignment. l  Place the clutch vertically on the assembly frame, to allow us to alter the shaft of the multiple clutch. l  The large multiple clutch bracket is inserted into all discs, it must not come out of the lower disk. l  The oil pump shaft is removed.

–  First fit Securing pin -T10303- on the lock plate seat.

–  Now fit the multiple clutch, without letting it fall inside. –  A second mechanic should hold the attachment tool -T10303-during this operation.   Note First fit a 2 mm thick securing ring, in order to calculate the corresponding ring to be permanently fitted.

–  Do not remove the attachment tool -T10303- from the clutch housing, until the final securing ring has been calculated. –  First fit the securing ring of 2 mm -arrow-, in order to make the initial measurements to determine the final securing ring measurement. → Item. First measurement -a- The attachment tool -T10303- is fitted in the clutch housing. –  Tighten the Support -T20020- to the gearbox flange.

–  Fit the gauge tracer to the gearbox input shaft. –  Adjust the gauge to zero applying an initial pressure. –  Lift the clutch assembly to the upper limit and note the measurement. -a- Second measurement -b-

Do not remove the attachment pin -T10303-. The gauge tracer must not rest on the circlip. –  Apply the gauge tracer against the large multi-disc bracket hub. –  Readjust the gauge, applying initial pressure and adjust to 0, –  Once again lift the clutch to the upper limit then note the second measurement -b-. Now, the remaining nine rings to be permanently fitted are calculated: –  For this use the formula “B - A + 1.85 ”.

Example
Primary measurement: on the Input shaft	A = 0.40
Second measurement: on the bracket hub	B = 0.85
Constant =1.85	0,85 - 0,40 +1,85 = 2,30

–  The thickness of the circlip to be fitted = the second measurement minus the first measurement plus 1.85 mm 0,85 - 0,40 +1,85 = 2,30 –  Please note this result -2.30-. –  Measure all of the rings and find the ring closest to the result obtained -2.30-“The securing rings differ in steps of 0.1 mm”. –  Remove the 2 mm circlip, replacing it by the ring calculated by the formula. l  Circlips should only be fitted once. l  The corresponding circlip would be 2.30 mm.

–  Fit the oil pump shaft.

–  Fit the clutch end cover aligning the marks made for fitting. –  Fit the new securing ring → Item on the clutch. –  Remove the attachment tool -T10303-. –  Fit the clutch lock plate → Chapter. After fitting the gearbox –  Carry out the basic calibration of the Mecatronic system of the DSG automatic gearbox -J743-.