skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Disconnecting and assembling the track control arm and console > < Removing and installing the track control arm
Removing and installing the console
Removing and installing the console
  Note
t  If the console is to be replaced, remove it together with the track control arm.
t  The rubber-metal bearing in the console may also be replaced in the vehicle, removal version 1 → Chapter or removal version 2 → Chapter.
t  All screws must always be tightened firmly in the unladen condition (unladen weight position) to the chassis parts with rubber-metal bearings - do not load the vehicle → Chapter.
Removing:
  Note
Before commencing work, determine the measurement -a- → Chapter.
–  Removing the track control arm → Chapter.
   
–  Unscrew the left and right nut -1-.
–  Pull out left and right coupling rod -3- from stabilizer -2-.
  S48-0113
–  Unscrew clamp of the anti-roll bar from the removed console -arrows-.
  Note
The anti-roll bar clamp is located behind the console and is not visible in the figure shown.
  S40-0165
–  Release the screws -1- and tie up steering gear e.g with wire (attach), so that it maintains its position.
–  Release the assembly carrier (align) and lower → Chapter (do not remove the universal joint of the steering column from the input shaft of the power steering).
–  Take the console out of the assembly carrier.
Installing:
  Note
t  Observe the jointing and screw sequence of the screwed connections assembly carrier/track control arm → Chapter, Pos. 21 and assembly carrier/console/steering gear → Chapter, Pos. 22.
t  The tightening of the screw for steering joint and assembly carrier can be performed, if the dimension -a- is maintained (vehicle in unladen condition - unladen weight position) → Chapter.
t  Before inserting the screws for fixing the assembly carrier, position the steering gear on the assembly carrier and tighten the screws for the power-steering gear.
–  Insert console into the assembly carrier.
–  Position the assembly carrier with engine/gearbox jack with adapter.
  S40-0166
–  Screw clamp for anti-roll bar to console -arrows- and tighten.
–  Raise the assembly carrier onto the fixing bolts and simultaneously fit the power steering gear onto the assembly carrier.
  S40-0165
–  Insert new screws -1- and tighten by hand.
–  Raise assembly carrier until the consoles rest on the body.
  Note
Check correct positioning of gasket for power steering gear onto the footwell opening of the vehicle.
  S40-0166
–  Tighten screws -1- of steering gear/assembly carrier to specified tighening torque and remove attachment (suspension) of the steering gear.
–  Screw assembly carrier to body → Chapter.
  S40-0166
–  Insert left and right coupling rod -3- into the stabilizer -2-.
–  Screw in the left and right nut -1- and tighten.
–  Installing the track control arm → Chapter.
–  Perform chassis alignment → Chapter.
–  Perform a test drive.
  Caution
If after the test drive and with the front wheels pointing straight ahead the steering wheel is off straight, perform a chassis alignment → Chapter.
  S48-0113
Tightening torques:
Steering gear to assembly carrier
t  Use new screws!
50 Nm + 90°
Track control arm to assembly carrier
t  Use new screw!
t  observe the order of tightening up → Item
t  Tighten in unladen weight position → Chapter.
70 Nm + 90°
Console to body
t  Use new screws!
70 Nm + 90°
Support to body
t  Use new screws!
20 Nm + 90°
Console to assembly carrier/body
t  Use new screws!
t  observe the order of tightening up → Item
50 Nm + 90°
Coupling rod to anti-roll bar40 Nm
Clamp for anti-roll bar to console
t  Use new screws!
20 Nm + 90°

   

Disconnecting and assembling the track control arm and console > < Removing and installing the track control arm