Running gear
- Chassis
- Technical Data
- Front suspension, drive shafts
- Front axle - Overview
- Repairing front axle
- I - Summary of components assembly carrier, console, axle link, anti-roll bar, coupling rod, bracket, pendulum support
- Inspecting the steering joint
- Removing and installing the steering joint
- Release assembly carrier in the service position and align
- Removing and installing the track control arm
- Removing and installing the console
- Disconnecting and assembling the track control arm and console
- Replacing the rubber-metal bearing for console - removal version 1
- Replacing the rubber-metal bearing for console - removal version 2
- Removing and installing the anti-roll bar
- Removing and installing assembly carrier
- Repairing the front suspension strut
- Repairing the wheel bearing
- III - Summary of components of the wheel bearing, suspension strut, drive shaft, brake FS-II
- III - Summary of components of the wheel bearing, suspension strut, drive shaft, brake FS-III
- III - Summary of components of the wheel bearing, suspension strut, drive shaft, brake C54
- Removing and installing wheel bearing housing
- Removing and installing the wheel hub with wheel bearing with the wheel-bearing housing fitted
- Drive shafts with CV joints
- Drive shafts with tripod joint
- Rear suspension, drive shaft
- Rear axle - Overview
- Rear axle with drum brake
- Repairing the rear axle with drum brakes
- Rear axle with disc brake
- Repairing the rear axle with the disc brake
- Repairing the wheel bearing
- Wheels, tyres. axle align
- Wheels, Tyres
- Vehicle alignment
- General points
- It is necessary to perform a vehicle alignment in the event of:
- Test conditions
- Measurement preliminaries
- Checking the transversal inclination of the vehicle
- Checking the camber on the front axle, if necessary take the mean
- Checking the camber on the rear axle
- Checking the track on the rear axle
- Checking the track on the front axle, adjusting if necessary
- Checking the left and right steering angle
- Calculation of the misalignment on the rear axle
- ABS, ADR, TCS, EDL, ESP
- Antilock braking system (ABS)
- Distinguishing features of the ABS system
- Self-diagnosis functions
- Vehicle diagnosis, measurement and information systemVAS 505x
- Performing self-diagnosis - ABS BOSCH 5.7 and BOSCH 8.0
- Fault table - ABS systems BOSCH 5.7
- Fault table - ABS systems BOSCH 8.0
- Code control unit - ABS BOSCH 5.7
- Code control unit - ABS BOSCH 8.0
- Reading measured value block - BOSCH 5.7
- Reading measured value block - BOSCH 8.0
- Final control diagnosis - ABS systems BOSCH 5.7 and BOSCH 8.0
- Basic setting - ABS systems BOSCH 5.7
- Bleeding the hydraulic unit (vehicles with ABS/EDL/TCS/ESP BOSCH 5.7)
- Bleeding the hydraulic unit (vehicles with ABS/EDL/TCS/ESP BOSCH 5.7)
- Perform null balance of the steering angle senderG85
- Perform ESP road and system test (vehicles with ABS/EDL/TCS/ESP BOSCH 5.7)
- Basic setting - ABS systems BOSCH 8.0
- Electrical Test - ABS systems BOSCH 5.7
- Electrical/electronic components and fitting locations - ABS/ESP systems BOSCH 5.7 and BOSCH 8.0
- Summary of components - Electrical/electronic components and fitting locations of ABS/ESP systems BOSCH 5.7
- Summary of components - Electrical/electronic components and fitting locations of ABS/ESP systems BOSCH 8.0
- Indication of faults by means of warning lights
- Setting, removing and installing the brake light switchF
- Removing and installing steering angle senderG85 - vehicles with ABS/EDL/TCS/ESP BOSCH 5.7 or ABS/TCS/ESP BOSCH 8.0
- Removing and installing lateral acceleration senderG200 and yaw rate senderG202 or ESP sensor unitG419 - vehicles with ABS/EDL/T
- Hydraulic control unit (ABS systems BOSCH 5.7), Brake servo unit/Master brake cylinder
- Summary of Components of Hydraulic Control Unit, Brake Servo Unit/Master Brake Cylinder
- Removing and installing the hydraulic control unit - LHD version
- Removing and installing the hydraulic control unit - RHD version
- Repairing the hydraulic control unit ABS or ABS/EDL/TCS BOSCH 5.7
- Removing and installing brake pressure sender 1G201 - vehicles with ABS/EDL/TCS/ESP BOSCH 5.7
- Hydraulic control unit (ABS systems BOSCH 8.0), Brake servo unit/Master brake cylinder
- Summary of Components of Hydraulic Control Unit, Brake Servo Unit/Master Brake Cylinder
- Removing and installing the hydraulic control unit - LHD version
- Removing and installing the hydraulic control unit - RHD version
- Removing and installing bracket for the hydraulic control unit
- Connect the brake lines
- Removing and Installing parts of the ABS System on the front and rear axle
- Removing and installing wheel speed sensor on the front axle - Vehicles with ABS systems BOSCH 5.7 or BOSCH 8.0
- Removing and installing front wheel speed sensor cables - Vehicles with ABS systems BOSCH 5.7
- Removing and installing front wheel speed sensor cables - Vehicles with ABS systems BOSCH 8.0
- Sensor ring for ABS on the front and rear axle
- Removing and installing wheel speed sensor on the rear axle
- Repairing rear wheel speed sensor cables - Vehicles with ABS systems BOSCH 5.7 and BOSCH 8.0
- Brake, brake mechanics
- Repairing the front brake
- Changing the brake pads of the front brake - Mounting instructions
- Repairing front brake, the floating caliper disc brake FS-III
- Removing and installing brake pads - Floating caliper disc brake FS-III
- Repairing the front brake, the floating caliper disc brake FS-II
- Removing and installing brake pads - Floating caliper disc brake FS-II
- Repairing front brake, floating caliper disc brake C54
- Removing and installing brake pads - floating caliper disc brake C54
- Repairing rear brake
- Removing and installing rear brake - Drum brake
- Resetting brake
- Repairing rear brake - Drum brake
- Removing and installing brake shoe - Drum brake
- Setting the hand-brake - drum brake
- Changing the brake pads of the rear wheel disc brake - Mounting instructions
- Removing and installing rear brake - Disc brake
- Removing and installing brake pads - Disc brake
- Setting the hand-brake - disc brake
- Handbrake
- Foot Controls, Brake Pedal
- Assembly overview of the foot controls, brake pedal - LHD version
- Separating the brake pedal from the brake servo unit and clipping onto brake servo unit
- Removing and installing the foot controls - LHD version
- Removing and installing the brake pedal - LHD version
- Assembly overview of the foot controls, brake pedal - RHD version
- Removing and installing the foot controls - RHD version
- Removing and installing the brake pedal - RHD version
- Repairing the front brake
- Brakes, hydraulics, regulator, servo
- Repairing the brake caliper
- Summary of components of the brake caliper of the FS-III brake at the front
- Removing and installing piston for brake caliper of the FS-III brake at the front
- Summary of components of the brake caliper of the FS-III brake at the front
- Removing and installing piston for brake caliper of the FS-II brake at the front
- Summary of components of the brake caliper of the C54 brake at the front
- Removing and installing piston for brake caliper of the C54 brake at the front
- Assembly overview of the rear brake caliper
- Removing and installing the rear brake caliper piston
- Brake Servo Unit, Master Brake Cylinder
- Summary of Components of Brake Servo Unit, Master Brake Cylinder
- Checking the master brake cylinder for tightness
- Removing and installing the master brake cylinder - LHD version
- Removing and installing the master brake cylinder - RHD version
- Removing and installing the brake servo unit - LHD version
- Removing and installing the brake servo unit - RHD version
- Removing and installing the vacuum pump for the brake servo unit
- Removing and installing tandem pump for fuel and vacuum supply
- Checking the non-return valve
- Brake-power regulator, brake-pressure reducer
- Bleeding brake system
- Bleeding Brake System - vehicles without and with ABS, ABS/EDL/TCS or ABS/EDL/TCS/ESP BOSCH 5.7 or ABS, ABS/TCS or ABS/ASR/ESP B
- Bleeding the brake system using the brake filling and bleeding device, e. g. VAS 5234
- Bleeding the brake system of air without using the brake filling and bleeding device
- Change brake fluid
- Repairing the brake caliper
- Steering
- Steering column
- Inspecting steering column
- Removing and installing steering column
- Removing and installing steering lock
- Frequency link, bracket
- Steering without servo unit (mechanical steering)
- Removing and installing steering gear
- Inspecting and adjusting mechanical steering gear
- Disassembling and assembling the steering gear
- Track Rod Ends/Track Rods
- Power-assisted steering
- Structure and function
- Summary of components of power-assisted steering (TRW) - LHD version
- Summary of components of power-assisted steering (KOYO) - LHD version
- Summary of components of pressure line (hose) - power steering TRW or KOYO - LHD version
- Summary of components of power-assisted steering (TRW) - RHD version
- Summary of components of pressure line (hose) - power steering TRW - RHD version
- Removing and installing power-steering gear (TRW or KOYO)
- Power-assisted steering sensorG250 and the hydraulic line for power steering
- Check power-assisted steering sensorG250 (TRW or KOYO)
- Removing and installing power-assisted steering sensorG250 (TRW or KOYO) - LHD version
- Removing and installing power-assisted steering sensorG250 (TRW or KOYO) - RHD version
- Removing and installing hydraulic lines (TRW or KOYO) - LHD version
- Removing and installing the hydraulic lines TRW - RHD version
- Inspecting and adjusting the power-steering gear
- Disassembling and assembling the power-assisted steering gear
- Track rod ends, track rods for power steering and mechanical steering
- Disposing of the power-steering gear
- Engine pump aggregate
- Inspecting engine pump aggregate
- Removing and installing as well as disposing of engine pump aggregate
- Replace reservoir of engine pump aggregate
- Checking hydraulic oil level
- Filling and bleeding the power steering system and checking tightness
- Power steering noises
- Self-diagnosis of the power-steering
- Indication of faults by means of warning light for ServotronicK92
- Connect vehicle system testerV.A.G 1552 or fault read-out scan toolV.A.G 1551 and select functions.
- Available functions when using the vehicle system testerV.A.G 1552
- Interrogating and erasing fault memory
- Fault table
- Coding control unit
- Reading measured value block
- Check databus lines
- Electric/Electronic components and fitting locations
- Engine
- 2.0/85 Engine, Fuel Injection
- Self diagnosis, V.A.G Inspection Service
- Self-diagnosis I
- Properties of the self-diagnosis
- Technical data of self-diagnosis
- Meaning of the exhaust gas warning light K83
- Connecting vehicle system tester V.A.G 1552 and selecting engine electronics control unit
- Interrogating and erasing fault memory of engine control unit
- Automatic test sequence
- Performing actuator diagnosis
- Self-diagnosis II
- Self-diagnosis III
- Self-diagnosis IV
- Self-diagnosis V
- Self-diagnosis VII
- Self-diagnosis VIII
- Self-diagnosis I
- Mixture preparation system, electronic inj.,Gas
- Ignition system, glow plug system
- Self diagnosis, V.A.G Inspection Service
- 1.9/47 SDI Engine, Fuel Injection
- Self diagnosis, V.A.G Inspection Service
- Fuel preparation system Diesel injection
- Diesel Direct Injection System
- Disassembling and assembling the injection pump
- Testing components
- Testing lines and components with test box V.A.G 1598/31
- Testing Diesel direct injection system relay J322
- Check sender for coolant temperature G62
- Testing Intake manifold temperature sender G72
- Testing Engine speed sender G28
- Testing Intake manifold flap motor V157
- Testing Accelerator pedal position sender G79
- Testing injection control
- Dynamically testing and setting the commencement of injection
- Inspecting the injection-timing range
- Testing Fuel shut-off valve N109
- Testing Commencement of injection valve N108
- Testing Fuel temperature sender G81
- Testing Needle lift sender G80
- Testing Modulating piston movement sender G149 and Metering adjuster N146
- Exhaust gas recirculation system
- Engine control unit
- Testing auxiliary signals
- Ignition system, glow plug system
- 1.9/74 TDI Engine, Mechanics
- Technical Data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Removing and installing parts of the fuel supply - Part 1
- Fuel tank with component parts - Summary of components
- Safety precautions when working on the fuel supply system
- Rules of cleanliness
- Repairing the fuel filter
- Removing and installing the fuel delivery unit/fuel gauge sender unit
- Removing and installing the fuel gauge sender from the fuel delivery unit
- Check the fuel delivery unit
- Removing and installing parts of the fuel supply - Part 2
- Repairing the accelerator control
- Removing and installing parts of the fuel supply - Part 1
- Exhaust turbocharger, G-charger
- Exhaust system
- 1.9/74 TDI Engine, Fuel Injection
- Self diagnosis, V.A.G Inspection Service
- Fuel preparation system Diesel injection
- Diesel Direct Injection System
- Disassembling and assembling the unit injector
- Testing components
- Testing lines and components with test box V.A.G 1598/31
- Test diesel direct injection system relay J322
- Check sender for coolant temperature G62
- Testing Intake manifold temperature sender G72
- Testing Engine speed sender G28
- Testing Intake manifold pressure sender G71 and Altitude sender F96
- Testing Fuel temperature sender G81
- Testing the air mass meter G70
- Inspecting the change-over of the intake manifold flap
- Testing Intake manifold flap motor V157
- Inspecting the camshaft position sensor G40
- Testing unit injector valve
- Testing Accelerator pedal position sender G79
- Testing exhaust gas recirculation
- Engine control unit
- Testing auxiliary signals
- Ignition system, glow plug system
- 1.2/40; 1.2/47 Engine, Fuel Injection
- Self diagnosis, V.A.G Inspection Service
- Self-diagnosis I
- Operation
- Technical data of self-diagnosis
- Meaning of the EPC warning lamp ( fault lamp for electric accelerator control K132 ) in the dash panel insert
- Meaning of the exhaust gas warning light K83
- Connecting up the vehicle system tester V.A.G 1552 and selecting the control unit for engine electronics
- Interrogating and erasing fault memory
- Performing actuator diagnosis
- Self-diagnosis II
- Self-diagnosis III
- Self-diagnosis IV
- Self-diagnosis V
- Self-diagnosis VI
- Self-diagnosis I
- Mixture preparation system, electronic inj.,Gas
- Fuel Injection System
- Safety measures
- Rules of cleanliness
- Overview of fitting locations
- General notes on the injection system
- Removing and installing parts of the injection system
- Disassembling and assembling fuel distributor with injectors
- Disassembling and assembling intake manifold
- Removing and installing an engine cover with air filter
- Disassembling and assembling the air filter
- Resistances for intake air temperature sender G42
- Resistance values for the coolant temperature sender G62
- Testing components
- Lambda control
- Electronic Engine Power Control (Electronic throttle)
- Engine control unit
- Testing auxiliary signals
- Fuel Injection System
- Ignition system, glow plug system
- Self diagnosis, V.A.G Inspection Service
- 1.9/96 TDI Engine, Fuel Injection
- Self diagnosis, V.A.G Inspection Service
- Fuel preparation system Diesel injection
- Diesel Direct Injection System
- Disassembling and assembling the unit injector
- Testing components
- Testing lines and components with test box V.A.G 1598/31
- Testing the diesel direct injection system relay J322
- Check sender for coolant temperature G62
- Testing Intake manifold temperature sender G72
- Testing Engine speed sender G28
- Testing Intake manifold pressure sender G71 and Altitude sender F96
- Testing Fuel temperature sender G81
- Testing the air mass meter G70
- Inspecting the change-over of the intake manifold flap
- Testing Intake manifold flap motor V157
- Inspecting the camshaft position sensor G40
- Testing unit injector valve
- Testing Accelerator pedal position sender G79
- Inspecting charge pressure control solenoid valve N75
- Testing exhaust gas recirculation
- Engine control unit
- Testing auxiliary signals
- Ignition system, glow plug system
- 1.4/51; 55; 59 TDI Engine, Fuel Injection
- Self diagnosis, V.A.G Inspection Service
- Fuel preparation system Diesel injection
- Ignition system, glow plug system
- 2.0/85 Engine, Fuel Injection
- Body
- Body Work
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Self-diagnosis for convenience system
- Notes concerning self-diagnosis for convenience system
- Types and description of convenience system
- Overview of the selectable functions of the diagnosis for the convenience system
- Connect vehicle system tester V.A.G 1552
- Interrogating control unit version
- Interrogating fault memory
- Actuator diagnosis
- Erasing fault memory
- Ending output
- Coding control unit
- Self-diagnosis for convenience system with CAN databus cable
- Overview of the selectable functions of the self diagnosis for convenience system with CAN databus cable
- Overview of the control units for convenience system with CAN databus cable
- Coding control unit with CAN databus cable
- Fault table Convenience system with CAN databus cable
- Reading measured value block for convenience system with CAN databus cable
- Test table for convenience system with CAN databus cable
- Self-diagnosis for convenience system with LIN databus cable
- Overview of the selectable functions of the self-diagnosis for convenience system with LIN databus cable
- Overview of the control units for convenience system with LIN databus cable
- Coding control unit with LIN databus coding
- Fault table of control unit for convenience system with LIN databus cable
- Fault table of LIN databus/control units for window control in the individual doors
- Reading measured value block with LIN databus cable
- Test table with LIN databus cable
- Adapting the convenience system (for all convenience system types)
- Adjustment
- Adaptation of ignition keys with radio control
- Adaptation using an initialised (adapted) ignition key
- Adaptation of ignition keys with vehicle system tester V.A.G. 1552 (erase new key and initialise)
- Auto-Lock: The vehicle is locked when a speed of 15 km/h is reached (activating or deactivating function)
- Auto- Unlock: The vehicle is unlocked when the ignition key is removed from the ignition lock (activating or deactivating functi
- The activation or deactivation of the interior monitoring is locked by pressing twice
- Unlocking is confirmed by a horn tone
- Locking is confirmed by a horn tone
- Unlocking is confirmed by the indicator lights flashing
- Locking is confirmed by the indicator lights flashing
- Country specific setting for alarm activation with independent power supply
- Adjustment
- Self-diagnosis for Airbag System I
- Self-diagnosis for airbag system II
- Deactivating and activating airbag units (adaptation)
- Self-diagnosis for convenience system
- Body front
- Bonnet, flaps, cab, central locking
- Front door, central locking
- Front door
- Summary of components
- Removing and installing the door
- Door adjustment
- Removing and installing assembly carrier
- Removing and installing door window
- Removing and installing window lifter motor
- Summary of components of door handle and door lock
- Removing and installing the lock cylinder housing
- Removing and installing the door handle
- Removing and installing the door lock
- Removing and installing the locking button for locking rod
- Summary of components of front door seals
- Central locking system
- Front door
- Rear door,sliding door,wing doors,central locking
- Rear door
- Summary of components
- Removing and installing the door
- Door adjustment
- Summary of components of door handle and door lock
- Removing and installing the door handle
- Removing and installing the door lock
- Removing and installing assembly carrier
- Removing and installing door window
- Summary of components of door seals
- Rear door (Praktik)
- Rear door
- Sliding roof
- Sliding/tilting roof with glass panel
- Summary of components of sliding/tilting roof with glass panel
- Removing and installing the glass roof
- Removing and installing sun screen
- Removing and installing E-drive
- Setting E-drive (0 position)
- Adapting drive
- Inspecting parellel run
- Setting the parallel running
- Removing and installing assembly unit
- Cleaning the water drain hoses
- Sliding/tilting roof with glass panel
- Bumper
- Glazing/window mechanism
- Glued windows
- Removing and installing glued windows
- Summary of components windscreen
- Removing and installing windscreen
- Summary of components of rear window
- Assembly overview of rear window (Combi)
- Assembly overview of rear window (Sedan)
- Removing and installing the rear window
- Assembly overview of side window (Combi)
- Removing and installing side window (Combi)
- Prepare new window for fitting
- Prepare body flange for fitting
- Glued windows|Glueing
- Waiting time
- Eliminating paint damage
- Remove adhesive cement and clean
- Glued windows
- Exterior equipment
- Interior equipment
- Passenger protection
- Seat belts
- Inspecting seat belts
- Passenger protection|Airbag
- Airbag system
- Safety precautions when working on the airbag system
- Replacing parts of the airbag system
- Removing and installing driver airbag unit ? 07.04
- Removing and installing driver airbag unit 08.04 ?
- Summary of components of four-armed steering wheel ? 07.04
- Summary of components of four-armed steering wheel 08.04 ?
- Summary of components of three-armed steering wheel
- Removing and installing restoring ring with slip ring
- Removing and installing passenger airbag unit
- Removing and installing a side airbag crash sensor
- Removing and installing side airbag units
- Removing and installing the airbag control unit J234
- Removing and installing front passenger airbag key switch
- Removal of pyrotechnic parts before scrapping the vehicle
- Trim, noise insulation
- Dash panel
- Door trim panels
- Pillar and side trim panels
- Removing and installing top trim panel of pillar A
- Removing and installing bottom trim panel of pillar A
- Summary of components of trim panels of pillar B
- Removing and installing bottom trim panel of pillar B
- Removing and installing top trim panel of pillar C
- Removing and installing bottom trim panel of pillar C
- Removing and installing top trim panel of pillar C (Fabia Combi)
- Removing and installing top trim panel of pillar D
- Removing and installing the base plate (notchback)
- Summary of components of entrance plate
- Removing and installing the tailgate/luggage compartment cover (Praktik)
- Door trim panels in the luggage compartment
- Summary of components of luggage compartment cover
- Summary of components of side trim panel of luggage compartment
- Removing and installing bases for luggage compartment floor
- Summary of components of rear cargo opening cover
- Summary of components of trim panels of tailgate
- Removing and installing holder for luggage compartment cover (estate car)
- Removing and installing the side luggage compartment trim panel (estate car)
- Removing and installing the bonnet at the rear (Praktik)
- Removing and installing the bonnet at the rear (Praktik)
- Removing and installing the finishing strip
- Moulded headliner
- Seat frames
- Seat padding, covers
- Body Work
- Heating, Air conditioning
- Heating, Air conditioning
- Self diagnosis, V.A.G Inspection Service
- Heating
- Repairing heating system
- Removing and installing parts of the heater unit - Part 1
- Removing and installing fresh air blower V2
- Removing and installing series resistor for fresh air blower N24
- Removing and installing heater control
- Removing and installing dust pollen filter
- Removing and installing flex shafts
- Removing and installing heat exchanger and heating element for additional air heating Z35
- Removing and installing parts of the heater unit - Part 2
- Air conditioner
- Instructions and safety measures for repair work on vehicles with air conditioning and when using refrigerant R 134a
- Description of the function of the air conditioning system
- Properties of refrigerant R134a and of the refrigerant oil
- Contents
- Repairing the air conditioning system - engine compartment
- Removing and installing parts of the air conditioning system - engine compartment
- Removing and installing, inspecting high pressure sender G65
- Removing and installing the expansion valve
- Inspecting the pressure relief valve on the compressor
- Removing and installing the compressor
- Running-in instructions for the compressor
- Removing and installing the condenser
- Replacing dessicator insert
- Quick couplings for refrigerant lines
- Repairing the air conditioning system - passenger compartment
- Disassembling and assembling the air conditioning unit
- Removing and installing parts of the air conditioning unit
- Removing and installing air conditioning unit
- Removing and fitting the heating and air conditioning system control
- Removing and installing flex shaft for positioning unit of air distribution flaps
- Removing and installing control motor of fresh air flap and re-circulating air flap V154
- Removing and installing the control motor for temperature flap V68
- Heating, Air conditioning
- Drive unit
- 1.9/96 TDI Engine, Mechanics
- Technical Data
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Parts of cooling system - Summary of components
- Removing and installing radiator, coolant pump, coolant regulator
- Fuel supply, gas operation
- Removing and installing parts of the fuel supply - Part 1
- Fuel tank with component parts - Summary of components
- Safety precautions when working on the fuel supply system
- Rules of cleanliness
- Fuel filter - Summary of components
- Removing and installing fuel delivery unit
- Removing and installing the fuel gauge sender from the fuel delivery unit
- Testing fuel pump
- Removing and installing parts of the fuel supply - Part 2
- Repairing the accelerator control
- Removing and installing parts of the fuel supply - Part 1
- Exhaust turbocharger, G-charger
- Charge-air system with exhaust gas turbocharger - Part 1
- Regulations concerning cleanliness when working on the exhaust gas turbocharger
- General instructions for charge air system
- Removing and installing exhaust turbocharger with component parts
- Removing and installing parts of the charge air cooling
- Removing and installing charge air cooler
- Hose connections
- Connection diagram for vacuum hoses
- Charge-air system with exhaust gas turbocharger - Part 2
- Charge-air system with exhaust gas turbocharger - Part 1
- Exhaust system
- 1.0/37; 1.4/44; 1.4/50 Drive Unit, Fuel injection
- Self diagnosis, V.A.G Inspection Service
- Self-diagnosis I
- Self-diagnosis II
- Self-diagnosis III
- Self-diagnosis IV
- Self-diagnosis V
- Mixture preparation system, electronic inj.,Gas
- Fuel Injection System
- Safety measures
- Rules of cleanliness
- General notes on the injection system
- Overview of fitting locations
- Removing and installing parts of the injection system
- Disassembling and assembling fuel distributor with injectors
- Disassembling and assembling intake manifold
- Disassembling and assembling the air filter
- Removing and installing air filter
- Testing components
- Testing injection valves
- Inspecting functions
- Lambda control
- Check lambda probe and lambda control (engines with identification characters ARV, AME, AZE)
- Check lambda probe and lambda control upstream of catalytic converter (engines with identification characters AQV, ATZ, AQW, AZF
- Check lambda probe and lambda control downstream of catalytic converter (engines with identification characters AQV, ATZ, AQW, A
- Inspecting catalyst efficiency (engines with identification characters AQV, ATZ, AQW, AZF)
- Tank ventilation
- Electronic power control
- Engine control unit
- Testing auxiliary signals
- Fuel Injection System
- Ignition system, glow plug system
- Self diagnosis, V.A.G Inspection Service
- 1.4/55; 1.4/59; 1.4/74 engine - fuel injection
- Self diagnosis, V.A.G Inspection Service
- Self-diagnosis I
- Properties of the self-diagnosis
- Technical data of self-diagnosis
- Meaning of the exhaust gas warning light K83
- Connecting up the vehicle system tester V.A.G 1552 and selecting the control unit for engine electronics
- Interrogating and erasing fault memory of engine control unit
- Automatic test sequence
- Performing actuator diagnosis
- Self-diagnosis II
- Self-diagnosis III
- Self-diagnosis IV
- Self-diagnosis V
- Self-diagnosis I
- Mixture preparation system, electronic inj.,Gas
- Repairing the injection system
- Safety measures
- Rules of cleanliness
- General notes on the injection system
- Installed location overview for engines with the engine identification characters AUA, AUB
- Installed location overview for engines with engine identification characters BBY, BBZ, BKY
- Fitting locations for engine with identification characters BUS - Overview
- Disassembling and assembling intake manifold
- Disassembling and assembling fuel distributor with injectors
- Disassembling and assembling the air filter
- Testing components and functions
- Testing Intake manifold pressure sender G71
- Testing Intake manifold temperature sender G42/G72
- Check sender for coolant temperature G62
- Testing injection valves
- Inspecting Activated charcoal filter system solenoid valve 1 N80
- Inspecting function of the activated charcoal filter system solenoid valve 1 N80
- Testing the operation of the activated charcoal filter system
- Checking the consistency of the activated charcoal filter
- Check solenoid valve for tightness
- Testing the resistance of the solenoid valve
- Test control
- Checking voltage supply
- Testing Exhaust gas recirculation valve N18
- Testing the intake system for tightness (unmetered air)
- Testing intake manifold preheating
- Idle testing
- Testing the engine operating conditions
- Lambda control
- Electronic power control
- Engine control unit
- Wiring and Component Test with Test Box V.A.G. 1598/31 or V.A.G 1598/22
- Testing voltage supply for engine control unit
- Procedure after voltage supply has been interrupted
- Replacing engine control unit
- Coding engine control unit
- Adjusting the engine control unit to the throttle valve control unit
- Clean throttle valve control unit J338
- Testing auxiliary signals
- Repairing the injection system
- Ignition system, glow plug system
- Repairing ignition system
- General notes on the ignition system
- Removing and installing parts of the ignition system for engines with engine identification characters AUA, AUB
- Removing and installing parts of the ignition system for engines with engine identification characters BBZ, BBY, BKY, BUD
- Safety measures
- Testing hall sender G40
- Check engine speed sender G28 , remove and install
- Checking the ignition transformer (for engines with engine identification characters AUA, AUB)
- Check ignition coils with power output stage (engines with engine identification characters BBY, BKY, BBZ, BUD)
- Removing and installing ignition coils with power output stages
- Testing knock sensor G61
- Test combustion misfiring
- Repairing ignition system
- Self diagnosis, V.A.G Inspection Service
- 1.0/37; 1.4/44; 1.4/50 kW MPI engine
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis, safety measures, cleanliness regulations, directions
- Self-diagnosis
- Safety precautions when working on the fuel supply system
- Rules of cleanliness to observe when working on the fuel supply system
- Safety measures to apply when working on the fuel injection and ignition system
- General notes on the injection system
- General notes on the ignition system
- Additional instructions when undertaking assembly work on the air-conditioning system
- Self diagnosis, safety measures, cleanliness regulations, directions
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Parts of cooling system - Summary of components
- Fuel supply, gas operation
- Mixture preparation system, electronic inj.,Gas
- Fuel Injection System
- Overview of fitting locations
- Removing and installing parts of the injection system
- Summary of components of fuel rail with injection valves
- Summary of components of intake manifold
- Summary of components of air filter
- Removing and installing air filter
- Checking the tightness of the injection valves and the fuel injection rate
- Clean throttle valve control unit J338
- Engine control unit
- Fuel Injection System
- Exhaust system
- Ignition system, glow plug system
- 1.9/96 TDI Engine, Mechanics
- Power transmission
- Gearbox 002
- Technical Data
- Clutch, control
- Gearbox mechanics,operation, construction,diff.
- Shift mechanism
- I - Gearshift knob and cover - Summary of components
- Summary of components - Shift lever and shift housing
- Summary of components - Control cables
- Removing and installing shift mechanism
- Setting the shift mechanism
- Removing and installing the gearbox
- Inspecting gear oil
- Disassembling and assembling the gearbox
- Repairing the gearbox housing
- Repairing the clutch housing
- Disassembling and assembling the gearshift mechanism on the gearbox side
- Disassembling and assembling the gearshift forks
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Gearbox 02T
- Technical Data
- Clutch, control
- Clutch control
- Test of hydraulic clutch control
- Summary of components - Foot controls
- Difference between clutch pedal switches F36
- Removing and installing, adjusting clutch pedal switch F36 with angular housing
- Removing and installing, adjusting clutch pedal switch F36 with round housing
- Removing and installing the over-centre helper spring
- Removing and installing the clutch pedal
- Removing and installing bracket
- Summary of components - Hydraulics
- Removing and installing the master cylinder
- Removing and installing the slave cylinder
- Bleeding the clutch system
- Repairing the clutch control
- Repairing the clutch
- Clutch control
- Gearbox mechanics,operation, construction,diff.
- Shift mechanism
- I - Gearshift knob and cover - Summary of components
- II - Shift lever and shift housing - Summary of components
- III - Control cables - Summary of components
- Removing and installing shift mechanism
- Setting the shift mechanism
- Removing and installing the gearbox
- Inspecting gear oil
- Disassembling and assembling the gearbox
- Repairing the gearbox housing and clutch housing
- Repairing gearshift unit (gearshift shaft with cover)
- Disassembling and assembling the gearshift forks
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Gearbox 02R
- Technical Data
- Clutch, control
- Clutch control
- Summary of components - Foot controls
- Removing and installing the over-centre helper spring
- Removing and installing the clutch pedal
- Removing and installing bracket
- Summary of components - Hydraulics
- Removing and installing the master cylinder
- Removing and installing the slave cylinder
- Bleeding the clutch system
- Repairing the clutch control
- Repairing the clutch
- Clutch control
- Gearbox mechanics,operation, construction,diff.
- Shift mechanism
- I - Summary of components - gearshift knob and cover
- II - Shift lever and shift housing - Summary of components
- III - Control cables - Summary of components
- Removing and installing shift mechanism
- Setting the shift mechanism
- Removing and installing the gearbox
- Inspecting gear oil
- Disassembling and assembling the gearbox
- Gearbox overview
- Summary of components
- I - Disassembling and assembling gearbox housing cover and 5th gear
- II - Disassembling and assembling gearbox housing and gearshift mechanism
- III - Removing and installing the drive shaft, output shaft, differential and gearshift forks
- Mounting sequence
- Removing
- Assembling
- Fitting position of the 5th gear pinion
- Checking 5th gear synchronizer ring for wear
- Fitting position of the 5th gear synchronizer body/sliding sleeve
- 5th gear synchronizer ring with integrated arresters arrows
- Fitting position of the disc springs for fixing screws on the 5th gear pinion and synchronizer body
- Setting the 5th gear
- Repairing the gearbox housing and clutch housing
- Disassembling and assembling the gearshift mechanism on the gearbox side
- Disassembling and assembling the gearshift forks
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Automatic Gearbox 001
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Function of Self-diagnosis
- Electric/Electronic components and fitting locations
- Performing self-diagnosis
- Fault Table and Initiating Basic Setting
- Reading measured value block
- Inspecting the solenoid valves and shift elements while driving
- Electrical Test
- Torque converter
- Automatic gearbox, control, assembly, housing
- Checking shifting points
- Measure limit speed of the hydraulic converter
- Fault finding
- Inspecting the gearshift mechanism
- Removing and installing shift mechanism
- Disassembling and assembling the gearshift mechanism
- Removing and installing the gearbox
- Checking and topping up ATF level
- Disassembling and assembling the gearbox
- Disassembling and assembling planetary gear - Summary of components
- Disassembling and assembling planetary gear - Assembly sequence
- Adjusting work on planetary gear
- Automatic gearbox, gears, control
- Disassembling and assembling the ATF pump
- Disassembling and assembling overrunning clutch
- Disassembling and assembling 1st through 3rd gear clutch -K1-
- Disassembling and assembling the reverse gear-clutch -K2-
- Disassembling and assembling 3rd and 4th gear-clutch -K3-
- Disassembling and assembling the reverse gear-brake -B1-
- Disassembling and assembling the piston for 2nd and 4th gear-brake -B2-
- Removing and installing slide valve body - Summary of components
- Disassembling and assembling the parking position
- Final drive, differential, differential lock
- Gearbox 0A8
- Technical Data
- Clutch, control
- Repairing the clutch control
- Foot Controls, Master cylinder - Summary of Components
- Difference between clutch pedal switches F36
- Removing and installing, adjusting clutch pedal switch F36 with angular housing
- Removing and installing, adjusting clutch pedal switch F36 with round housing
- Removing and installing the over-centre helper spring
- Removing and installing bracket for clutch pedal
- Removing and installing the clutch pedal
- Hydraulics - Summary of components
- Removing and installing the master cylinder
- Bleeding the clutch system
- Repairing the clutch
- Repairing the clutch control
- Gearbox mechanics,operation, construction,diff.
- Repairing the gearshift mechanism
- Gearshift knob and cover
- Repairing gearshift lever and shift housing
- Removing and installing control cables - Summary of components
- Removing and installing shift mechanism
- Setting the shift mechanism
- Removing and installing the gearbox
- Inspecting gear oil
- Disassembling and assembling the gearbox for gearbox as of gearbox manufacturing date 06.03 (gearbox identification characters F
- Disassembling and assembling the gearbox for gearbox as of gearbox manufacturing date 07.03
- Repairing the gearbox housing
- Repairing the clutch housing
- Disassembling and assembling the gearshift mechanism on the gearbox side
- Disassembling and assembling the gearshift forks
- Gearbox,mechanics,gears,shafts,internal operation
- Final drive, differential, differential lock
- Gearbox 002
- Vehicle electrics
- Electrical System
- Starter-current supply-CC
- Starter-current supply-CC|Battery
- Starter-current supply-CC|Basics
- Warning instructions and safety precautions when working on the battery
- Work sequence when disconnecting and connecting the battery
- Check the battery
- Charging battery
- Removing and installing the battery
- Removing and installing the battery tray
- Removing and installing the battery tray 06.05 ?
- Starter-current supply-CC|Starter
- AC generator
- Removing and installing the cruise control (CC)
- Starter-current supply-CC|Battery
- Instruments, GCI
- Dash panel insert
- Self-diagnosis of the dash panel insert I
- Self-diagnosis of the dash panel insert II
- Self-diagnosis of the dash panel insert III
- Reading measured value block
- List of display groups
- Measured value block 001
- Measured value block 002
- Measured value block 003
- Measured value block 005 (only valid for vehicles with WIV)
- Measured value block 006 (only valid for vehicles with WIV)
- Measured value block 007 (only valid for vehicles with WIV)
- Measured value block 012 (only valid for vehicles with WIV)
- Measured value block 013 (only valid for vehicles with WIV)
- Measured value block 014 (only valid for vehicles with WIV)
- Measured value block 015 (only valid for vehicles with WIV)
- Measured value block 016 (only valid for vehicles with diesel engines with WIV)
- Measured value blocks 022, 023,024 and 025
- Measured value block 050
- Measured value block 201
- Adjustment
- Adapting odometer reading
- Adjusting the service interval display when replacing the dash panel insert (QG0 - MY 05 and 06)
- Adapting the service interval display when replacing the dash panel insert (QG1 - MY 07, QG1 and QG2)
- Adjust momentary fuel consumption gauge
- Testing fuel gauge (adjustment)
- Performing the log-in procedure
- Reading measured value block
- Self-diagnosis of the electric system control unit I
- Self-diagnosis of the vehicle voltage control unit II
- Self-diagnosis of the vehicle voltage control unit III
- Self-diagnosis of the Gateway
- Data BUS / LIN Bus
- Infotainment
- Radio systems I
- General Instructions
- Overview of radio system
- Removing and installing radio
- Removing and installing loudspeakers
- Removing and installing the roof aerial
- Removing and installing the concealed navigation system aerial
- Replacing aerial cables
- Contact assignment of multipin plug connections A, B, C on rear of radio
- Radio systems II
- Radio-Navigation System (RNS) I
- Radio-Navigation System (RNS) II
- The telephone pre-installation
- CD changer
- Radio systems I
- Windscreen wipe/wash system
- Lights, lamps, switches outside
- Main headlight - halogen headlight
- Summary of components
- Removing and installing headlight
- Setting the main beam and the fog light beam
- Replacing bulbs in headlights
- Removing and installing fog light
- Replacing bulb for the fog light
- Removing and installing the headlight range control motor
- Ungluing a halogen headlight
- Replace headlight fixing brackets
- Side Turn Signals Lights
- Rear lights
- Licence plate illumination
- Additional brake light
- Steering column switch
- Alarm system
- Parking aid
- Headlight - xenon light
- A general overview
- Summary of components
- Removing and installing headlight
- Setting the headlight beam
- Replacing bulbs in headlights
- Removing and installing ignition-high voltage unit
- Removing and installing the headlight range control motor
- Removing and installing the transmitter with rear controller
- Installing the rear transmitter
- Connection identification of the Xenon headlamps
- Switching over the headlight-inner aperture
- Replace headlight fixing brackets
- Self diagnosis for the xenon headlight
- Main headlight - halogen headlight
- Lights, lamps, switches inside, anti-theft system
- Self-diagnosis of immobiliser
- Initiating self-diagnosis of immobilizer
- Interrogating fault memory
- Fault table for immobiliser
- Erasing fault memory
- Ending output
- Reading measured value block
- Adapt ignition key
- Adapt immobiliser after replacing the dash panel insert
- Adapt immobiliser after replacing the engine control unit
- Adaptation the immobiliser after insertion of a used immobiliser control unit
- Interior Lights
- Switches in Dash Panel and in Doors
- Removing and installing switches in centre console
- Removing and installing light switch
- Removing and installing the headlight range control adjuster
- Removing and installing hazard warning light switch
- Removing and installing the mirror adjustment switch
- Removing and installing the switch for the power window lifter
- Lights, lamps, switches inside, anti-theft system|Horn
- Interior Monitoring Sensor G273
- Self-diagnosis of immobiliser
- Wiring
- Fuse holder and relay carrier
- Removing and installing fuse holder
- Voltage distributor
- Connector station A pillar
- Connector station B pillar
- Main fuse box
- Removing and installing the main fuse box 06.05 ?
- Disconnecting and assembling the main fuse box/plug fuse holder 06.05 ?
- Multi-plug connector on the partition panel (Variant 1)
- Multi-plug connector on the partition panel (Variant 2)
- Vehicle voltage control unit
- Fuse holder and relay carrier
- Starter-current supply-CC
- Electrical System - general notes
- Starter-current supply-CC
- Starter-current supply-CC|Battery
- Basics about batteries
- Battery types
- Warning instructions and safety precautions when working on the battery
- Screwed connections of battery poles
- Check the battery
- Visual inspection of the battery
- Battery with a magic eye with battery plugs covered in adhesive tape and/or with cover for battery plugs.
- Fleece batteries (AGM batteries)
- Measuring no-load voltage
- Measuring voltage under load
- Check current drain when charging
- Charging battery
- Starter-current supply-CC|Battery
- Windscreen wipe/wash system
- Lights, lamps, switches outside
- Wiring
- Starter-current supply-CC
- Electrical System
- Heating, ventilation, air conditioning system
- Air conditioning system with refrigerant R134a
- Technical Data
- General notes on the air conditioning system
- Important instructions
- Further documentation and information means
- Principles of the air-conditioning technology
- Advantages of the air conditioning system - comfort
- Operation of the air conditioning system
- Refrigerant R134a
- Vapour pressure table for refrigerant R134a
- Properties of refrigerant R134a
- Evidence of leaks
- Refrigerant oil
- General occupational safety
- Using pressure tank
- Safety precautions when working with extraction and filling systems
- Safety measures when working on vehicles with air conditioning system and when using refrigerant R 134a
- Basics for working on the refrigerant circuit
- General instructions for refrigerant circuit
- Components of the refrigerant circuit
- Extractor, filler and measurement valves for quick couplings of the service position on the refrigerant circuit
- Pressures and temperatures in the refrigerant circuit and its arrangement
- Switch and sender on the refrigerant circuit
- Electrical components which are not fitted on the refrigerant circuit
- The inspection and measurement work can be performed using the pressure gauge
- Air conditioning service and recycling equipment
- Repair and maintenance instructions for refrigerant circuit
- Legal texts and legal regulations
- Refrigerant circuit
- Working with the A/C service station
- Important instructions for working with the A/C service station
- Connecting the A/C service station to the refrigerant circuit for measuring and testing
- Drain the refrigerant circuit with the A/C service station
- Evacuate the refrigerant circuit with the A/C service station
- Fill the refrigerant circuit with the A/C service station
- Operate the air conditioning system after filling
- Fill refrigerant into the reservoir (filling cylinder or reservoir bottle) of the A/C service station
- Drain A/C service station
- Leak detection on the refrigerant circuit
- Removing contaminants from the refrigerant circuit
- Complaints
- Checking the pressure in the refrigerant circuit (with the A/C service station)
- Test requirements before the pressure test
- Check pressures
- Continuation of the test depending on the arrangement of the refrigerant circuit
- Pressure test for vehicles with throttle and catch pan (with AC compressor regulated from the inside)
- Pressure test for vehicles with expansion valve and fluid reservoir (with AC compressor regulated from the inside)
- Pressure test for vehicles with expansion valve, fluid reservoir and with regulating valve for compressor of air conditioning sy
- Replace components of the refrigerant circuit
- General notes on the air conditioning system
- Technical Data
- Air conditioning system with refrigerant R134a
- Power unit
- 1.4/55; 59; 74 kW MPI engine
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis, safety measures, cleanliness regulations, directions
- Self-diagnosis
- Safety precautions when working on the fuel supply system
- Rules of cleanliness to observe when working on the fuel supply system
- Safety measures to apply when working on the fuel injection and ignition system
- General notes on the injection system
- General notes on the ignition system
- Additional instructions when undertaking assembly work on the air-conditioning system
- Self diagnosis, safety measures, cleanliness regulations, directions
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Disassembling and assembling engine
- Removing and installing cylinder block
- Piston and conrod - Summary of components
- Engine cylinder head, valve gear
- Cylinder head
- Cylinder head - Summary of components (for engine identification characters AUA, AUB, BBY, BBZ)
- Cylinder head - Summary of components (for engine identification characters BKY, BUD)
- Removing and installing camshaft housing
- Removing and installing the cylinder head
- Testing the compression
- Testinf the combustion chamber for tightness
- Valve gear
- Cylinder head
- Engine lubrication
- Engine cooling
- Cooling system
- Parts of the cooling system fitted to body
- Coolant regulator - Summary of components (for engines with identification characters AUA, BBY, BKY, AUB, BBZ)
- Coolant regulator - Summary of components (for engine with identification characters BUD)
- Coolant pump - Summary of components
- Connection diagram for coolant hoses for engines with identification characters AUA, AUB, BBY, BKY, BBZ
- Connection diagram for coolant hoses for engine with identification characters BUD
- Draining and filling up coolant
- Removing and installing radiator
- Checking the coolant system for leaktightness
- Removing and installing coolant pump
- Cooling system
- Fuel supply, gas operation
- Fuel Supply
- Fuel tank with component parts - Summary of components
- Extract fuel from the fuel tank
- Removing and installing fuel delivery unit
- Removing and installing the sender for fuel gauge displayG
- Removing and installing the fuel tank
- Inspecting the fuel pump and fuel supply
- Venting air from the fuel system
- Disconnecting the fuel delivery unit with crash signal
- Electronic Engine Power Control (Electronic throttle)
- Activated charcoal container system
- Fuel Supply
- Mixture preparation system, electronic inj.,Gas
- Fuel Injection System
- Overview of fitting locations of injection and ignition system for engines with identification characters AUA, AUB
- Overview of fitting locations of injection and ignition system for engines with identification characters BBY, BBZ, BKY
- Overview of fitting locations of injection and ignition system for engines with identification characters BUD
- Intake manifold - Summary of components (for engines with identification characters AUA and BBY; vehicles with engine identifica
- Intake manifold - Summary of components (for engine with identification characters AUB)
- Intake manifold - Summary of components (for engine with identification characters BBZ; vehicles with engine identification char
- Intake manifold - Summary of components (for engine with identification characters BKY)
- Intake manifold - Summary of components (for engine with identification characters BUD)
- Fuel rail with injection valves - Summary of components
- Air filter - Summary of components (for engines with identification characters AUA, AUB, BBY, BKY, BBZ)
- Removing engine cover with air filter (for engines with identification characters AUA, AUB, BBY, BKY, BBZ)
- Air filter - Summary of components (for engine with identification characters BUD)
- Removing and installing air filter housing (for engine with identification characters BUD)
- Removing and installing injection valves
- Removing and installing engine speed senderG28
- Clean throttle valve control unitJ338
- Testing components
- Engine control unit
- Fuel Injection System
- Exhaust system
- Removing and installing parts of the exhaust system
- Exhaust manifold and pre-exhaust pipe with catalytic converters - Summary of components (for engines with identification charact
- Exhaust manifold and pre-exhaust pipe with catalytic converters - Summary of components (for engine with identification characte
- Exhaust manifold and pre-exhaust pipe with catalytic converters - Summary of components (for engine with identification characte
- Middle and rear silencer - Summary of components
- Replacing middle or rear silencer
- Aligning exhaust system free of stress
- Exhaust gas recirculation system
- Removing and installing parts of the exhaust system
- Ignition system, glow plug system
- 2,0/85 kW MPI engine
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis, safety measures, cleanliness regulations, directions
- Self-diagnosis
- Safety precautions when working on the fuel supply system
- Rules of cleanliness to observe when working on the fuel supply system
- Safety measures to apply when working on the fuel injection and ignition system
- General notes on the injection system
- General notes on the ignition system
- Additional instructions when undertaking assembly work on the air-conditioning system
- Self diagnosis, safety measures, cleanliness regulations, directions
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Cooling system
- Parts of the cooling system fitted to body
- Parts of cooling system engine side
- Connection diagram for coolant hoses
- Draining and filling up coolant
- Removing and installing, testing coolant thermostat
- Removing and installing coolant pump
- Installing coolant pipe
- Removing and installing radiator
- Checking the coolant system for leaktightness
- Cooling system
- Fuel supply, gas operation
- Fuel Supply
- Fuel tank with component parts - Summary of components
- Extract fuel from the fuel tank
- Removing and installing fuel delivery unit
- Removing and installing the sender for fuel gauge displayG
- Removing and installing the fuel tank
- Inspecting the fuel pump and fuel supply
- Test fuel pressure regulator and holding pressure
- Disconnecting the fuel delivery unit with crash signal
- Electronic Engine Power Control (Electronic throttle)
- Activated charcoal container system
- Fuel Supply
- Mixture preparation system, electronic inj.,Gas
- Fuel Injection System
- Overview of the fitting locations of the injection and ignition system
- Removing and installing parts of the injection system
- Intake manifold (bottom part) and fuel distributor with injection valves - Summary of components
- Air filter - Summary of components
- Removing and installing injection valves
- Clean throttle valve control unitJ338
- Testing components
- Engine control unit
- Fuel Injection System
- Exhaust system
- Ignition system, glow plug system
- 1.4/51; 55; 59 kW TDI PD Engine
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis, safety measures, cleanliness regulations and directions
- Self-diagnosis
- Supplementary instructions and assembly work on vehicles with an air conditioning system
- Safety precautions when working on the fuel supply system
- Safety precautions when working on the injection system
- Regulations concerning cleanliness when working on the fuel supply/fuel injection system
- Regulations concerning cleanliness when working on the exhaust gas turbocharger
- General instructions for charge air system with exhaust turbocharger
- Self diagnosis, safety measures, cleanliness regulations and directions
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Cooling system
- Parts of cooling system on the side next to the body - Summary of components
- Parts of cooling system engine side - Summary of components
- Connection diagram for coolant hoses
- Connection diagram for coolant hoses
- Draining and filling up coolant
- Checking the coolant system for leaktightness
- Removing and installing radiator
- Removing and installing coolant pump
- Removing and installing coolant regulator
- Cooling system
- Fuel supply, gas operation
- Removing and installing parts of the fuel supply system
- Fuel tank with component parts - Summary of components
- Fuel filter - Summary of components
- Extract fuel from the fuel tank
- Removing and installing fuel delivery unit
- Removing and installing the fuel gauge sender
- Testing fuel pump
- Removing and installing the fuel tank
- Removing and installing fuel cooler
- Inspecting a tandem pump
- Removing and installing the tandem pump
- Accelerator control
- Removing and installing parts of the fuel supply system
- Exhaust turbocharger, G-charger
- Charge air system with exhaust gas turbocharger
- Exhaust turbocharger - Summary of components
- Exhaust turbocharger - Summary of components
- Connection diagram for vacuum hoses
- Charge air cooling - Summary of components
- Removing and installing charge air cooler
- Removing and installing exhaust gas turbocharger
- Checking the charge-air system for leaktightness
- Hose connections with push-fit couplings
- Charge air system with exhaust gas turbocharger
- Fuel preparation system Diesel injection
- Exhaust system
- Removing and installing parts of the exhaust system
- Exhaust gas recirculation system
- Parts of exhaust gas recirculation - Summary of components
- Parts of exhaust gas recirculation - Summary of components
- Removing and installing radiator for exhaust gas recirculation
- Testing mechanical exhaust gas recirculation valve
- Ignition system, glow plug system
- 1,2/40; 47 kW MPI engine
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Self diagnosis, safety measures, cleanliness regulations, directions
- Self-diagnosis
- Safety precautions when working on the fuel supply system
- Rules of cleanliness to observe when working on the fuel supply system
- Safety measures to apply when working on the fuel injection and ignition system
- General notes on the injection system
- General notes on the ignition system
- Additional instructions when undertaking assembly work on the air-conditioning system
- Safety measures
- Self diagnosis, safety measures, cleanliness regulations, directions
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Fuel supply, gas operation
- Removing and installing parts of the fuel supply system
- Fuel tank with attached parts and fuel filter - Summary of components
- Extract fuel from the fuel tank
- Separating quick couplings
- Removing and installing fuel delivery unit
- Removing and installing the sender for fuel gauge displayG
- Removing and installing the fuel tank
- Inspecting the fuel pump and fuel supply
- Inspecting proper operation and power supply
- Check fuel flow rate
- Inspecting the operating and holding pressure of the fuel (checking the non-return valve of the fuel pump)
- Venting air from the fuel system
- Switching off the fuel delivery unit using the crash signal
- Electronic Engine Power Control (Electronic throttle)
- Activated charcoal container system
- Removing and installing parts of the fuel supply system
- Mixture preparation system, electronic inj.,Gas
- Fuel Injection System
- Testing components
- Engine control unit
- Exhaust system
- Removing and installing parts of the exhaust system
- Exhaust gas recirculation system
- Ignition system, glow plug system
- 1.9/47 kW SDI Engine
- Technical Data
- Self diagnosis, V.A.G Inspection Service
- Engine assy,cylinder block,crankcase
- Enginecrankshaft group, pistons
- Engine cylinder head, valve gear
- Engine lubrication
- Engine cooling
- Parts of cooling system - Summary of components
- Removing and installing radiator, coolant pump, coolant regulator
- Fuel supply, gas operation
- Fuel preparation system Diesel injection
- Exhaust system
- Ignition system, glow plug system
- Testing preheating system
- Check for proper operation
- Checking glow plugs
- Testing preheating system
- 1.4/55; 59; 74 kW MPI engine