skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Gearbox mechanics,operation, construction,diff. > < Removing and installing the clutch control
Repairing the clutch
Repairing the clutch
Special tools and workshop equipment required
t  Tool -MP 1-504-
t  Centering mandrel -MP 2-501-
t  Grease -G 000 100-
   
(Gearbox removed)
  Note
t  Replace the clutch discs and pressure plates if the riveting is damaged or loose.
t  Make the clutch disc and pressure plate coincide in accordance with the spare part catalogue and engine identification characters.
1 - Flywheel
q   make sure the centering pins are tight
q   The locating face for the clutch lining must be free from grooves, oil and grease
q   removing and installing → The Engine; Rep. Gr.13
2 - Clutch disc
q   Diameter → Chapter
q   Fitting position: the spring cage pointing towards the pressure plate
q   center → Fig.
q   slightly grease the serration
  Note
t  Clean serration of the drive shaft; this especially applies for used clutch discs. Remove corrosion and only apply a very thin layer of grease G 000 100 on the drive shaft serration.
t  Subsequently move the clutch disc up and down on the drive shaft until the hub on the disc is no longer absolutely smooth on the shaft.
t  Remove all excess grease.
3 - Pressure plate
q   removing and installing → Fig.
q   Check the extremities of the membrane spring → Fig.
  Note
The pressure plates are protected against corrosion and are greased. Only clean the thrust surface as otherwise the life of the clutch may be considerably reduced.
4 - 25 Nm
q   removing and installing → Fig.

   
Center the clutch disc and remove and install the pressure plate
  Note
The thrust surface of the pressure plate and the clutch disc lining must fully rest against the flywheel. Only then may the first fixing screw be inserted. Never tighten the pressure plate screws in the opposite direction, as otherwise the centering pins and centering holes may be damaged.
  S30-0042
Tighten gradually in the prescribed sequence.
–  Tighten screws -1- through -6- by hand.
–  Tighten the screws in the prescribed sequence 1 -3 -5 -2 -4 -6 in 3 steps (5 Nm, 15 Nm, 25 Nm).
–  Remove assembly tool -MP 2-501- and -MP 1-504-.
  S30-0045
Check the extremities of the membrane spring
l  Wear is allowed up to half the membrane spring thickness.
  V30-0094

Gearbox mechanics,operation, construction,diff. > < Removing and installing the clutch control