skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Display groups 004 through 011 at full load > < Reading measured value block
Display groups 001 to 022, engine idling
Display groups 001 to 022, engine idling
Display group 001 in idle (engine warm, coolant temperature not below 75°C)
   
Read measured value block 1 →[lt ] Readout on display 
xxx
rpm
xx.x
mg/s
x.xx
°KW
xxx.x
°C
 
1234[lt ] Display fieldSpecificationAnalysis
    Coolant temperature75.0 … 110.0 °C---
   Fuel delivery duration (set value)4...7 °KW 1)
5...8 °KW 2)
---
  Injection rate3.0…9.0 mg/H → Anchor
 Idling speed800…970 rpm---

   
1) for engine with identification characters AMF
2) for engine with identification characters BNM, BNV

Analysis: Display group 001, display field 2 - Injection rate
   
Display -V.A.G 1552-Rectifying fault
below 3.0 mg/s
–  Testing unit injector valve → Chapter.
above 9.0 mg/s
–  Warm up engine by running at high revs and repeat test.
–  Testing unit injector valve → Chapter.

Display group 002 in idle (engine warm, coolant temperature not below 75°C)
   
Read measured value block 2 →[lt ] Readout on display 
xxx
rpm
xxx.x
%
x x xxxx.x
°C
 
1234[lt ] Display fieldSpecificationAnalysis
    Coolant temperature75.0 …110.0 °C---
   Operating position1 1 0 → Anchor
  Accelerator pedal position0,0 % → Anchor
 Idling speed--- → Anchor

Analysis: Display group 002, display field 2 - Accelerator pedal position
   
Display -V.A.G 1552-Rectifying fault
1…100,0 %
–  Test accelerator pedal position sender -G79- → Current flow diagrams and Fitting locations.

Analysis: Display group 002, display field 3 - Operating position
   
Meaning, if display positions = 1
XXXOperating position
  1Air conditioning switched on
 1 Idling switch closed (accelerator pedal not pressed)
1  Ignore

Display group 003 in idle (engine warm, coolant temperature not below 75°C)
   
Read measured value block 3 →[lt ] Readout on display 
xxx
rpm
xxx
mg/s
xxx
mg/s
xxx
%
 
1234[lt ] Display fieldSpecificationAnalysis
    On/off ratio (actuation) of exhaust gas recirculation valve30…80 %---
   drawn in air mass (actual)258...410 mg/H 1)
230...370 mg/H 2)
→ Anchor
  drawn in air mass (nominal)278...390 mg/H 1)
230...360 mg/H 2)
→ Anchor
 Idling speed--- → Anchor

   
1) for engine with identification characters AMF
2) for engine with identification characters BNM, BNV

Display group 003, display field 2 - inducted air mass (set value)
   
Display -V.A.G 1552-Rectifying fault
above 390 mg/H 1)
above 360 mg/H 2)
–  Warm up engine by running at high revs and repeat test.

   
1) for engine with identification characters AMF
2) for engine with identification characters BNM, BNV

Display group 003, display field 3 - inducted air mass (actual value)
   
Display -V.A.G 1552-Rectifying fault
above 258 mg/H 1)
above 230 mg/H 2)
–  Testing exhaust gas recirculation → Chapter
–  Inspect intake system for leaks.
above 410 mg/H 1)
above 370 mg/H 2)
–  Warm up engine by running at high revs and repeat test.
–  Engine idles for too long, briefly blip throttle.
–  Test air mass meter -G70- → Current flow diagrams and Fitting locations.

   
1) for engine with identification characters AMF
2) for engine with identification characters BNM, BNV

Display group 004 in idle (engine warm, coolant temperature not below 75°C)
   
Read measured value block 4 →[lt ] Readout on display 
xxx
rpm
xx.x
° b. TDC
xx.x
°KW
xx.x
°KW
 
1234[lt ] Display fieldSpecificationAnalysis
    Synchronizing angle-3...+3 °CA → Anchor
   Fuel delivery duration (set value)4,0...7,0 °CA 1)
5...8 °CA 2)
---
  Commencement of injection (set value)3…9° BTDC 1)
0…4° v. BTDC 2)
→ Anchor
 Idling speed--- → Anchor

   
1) for engine with identification characters AMF
2) for engine with identification characters BNM, BNV

Analysis: Display group 004, display field 2 - commencement of injection (set value)
   
Display -V.A.G 1552-Rectifying fault
less than 3° BTDC 1)
less than 0° BTDC 2)
–  Engine too cold, warm up engine by running at high revs and repeat test.

   
1) for engine with identification characters AMF
2) for engine with identification characters BNM, BNV

Analysis: Display group 004, display field 4 - Synchronizing angle
   
Display -V.A.G 1552-Rectifying fault
above 3°KW or under -3°KW
–  Test camshaft position sensor -G40- → Current flow diagrams and Fitting locations.
–  Inspect position of camshaft and rotor → 1.4/51; 55; 59 TDI Engine, Mechanics; Rep. Gr.15.

Display group 005 in idle (engine warm, coolant temperature not below 75 °C)
   
Read measured value block 5 →[lt ] Readout on display 
xxx
rpm
xx.x
mg/s
xx.x
° b. (n.) TDC
xxx.x
°C
 
1234[lt ] Display fieldSpecificationAnalysis
    Coolant temperature75…110 °C---
   Synchronisation when starting1---
  drawn in air mass when starting9…15 mg/H---
 Idling speed--- → Anchor

Display group 006 in idle (engine warm, coolant temperature not below 75°C)
   
Read measured value block 6 →[lt ] Readout on display 
xxx
km/h
xxxxx.x
%
xxx 
1234[lt ] Display fieldSpecificationAnalysis
    Operating condition of the cruise control systemxxx → Anchor
   Accelerator pedal position0 % → Anchor
  Status of the brake and clutch pedal switch000 → Anchor
 Vehicle speed0 km/h---

Analysis: Display group 006, display field 2 - Brake pedal or clutch pedal monitoring
   
Meaning, if display positions = 1
XXXOperating position
  1Brake light switch -F- closed (brake pedal operated)
 1 Brake pedal switch -F47- opened (brake pedal operated)
1  Clutch pedal switch -F36- opened (clutch pedal operated)

Analysis: Display group 006, display field 4 - Operating condition of cruise control system
   
DisplayOperating position
0Vehicles with activated cruise control system, switch in position “OFF”
1Vehicles with activated cruise control system, switch in position “ON”
255Vehicle without cruise control system or cruise control system function in engine control unit not activated

Display group 007 with ignition switched on (engine cool and standing)
   
Read measured value block 7 →[lt ] Readout on display 
xxx.x
°C
xxx
%
xxx.x
°C
xxx.x
°C
 
1234[lt ] Display fieldSpecificationAnalysis
    Coolant temperatureapprox. ambient temperature 1) → Anchor
   Intake manifold temperatureapprox. ambient temperature 1) → Anchor
  Status of the fuel cooling0 %---
 Fuel temperatureapprox. ambient temperature 1) → Anchor

   
1) It is not possible to give a nominal value indication for temperatures. Once the engine has cooled down the temperatures of the fuel, intake manifold and coolant must approximately correspond with the ambient temperature. If there is a marked value difference check the relevant sender.

Analysis: Display group 007, display field 1 - Fuel temperature
   
Display -V.A.G 1552-Rectifying fault
40.5 °C
–  Testing Fuel temperature sender -G81- → Chapter.

Analysis: Display group 007, display field 3 - Intake manifold temperature
   
Display -V.A.G 1552-Rectifying fault
approx. 135.9 °C
–  Testing Intake manifold temperature sender -G72 - → Chapter.

Analysis: Display group 007, display field 4 - Coolant temperature
   
Display -V.A.G 1552-Rectifying fault
-5.4 °C
–  Check sender for coolant temperature -G62- → Chapter.
In the event of a fault the fuel temperature is displayed instead.

Display group 010 in idle (engine warm, coolant temperature not below 75 °C)
   
Read measured value block 10 →[lt ] Readout on display 
xxx
mg/s
xxxx
mbar
xxxx
mbar
xxx
%
 
1234[lt ] Display fieldSpecificationAnalysis
    Accelerator pedal position0,0 % → Anchor
   Charge pressure (actual)900...1150 mbar---
  Atmospheric pressure900...1100 mbar---
 drawn in air mass (actual)258...410 mg/H 1)
230...360 mg/H 2)
→ Anchor

   
1) for engine with identification characters AMF
2) for engine with identification characters BNM, BNV

Display group 011 in idle (engine warm, coolant temperature not below 75°C)
   
Read measured value block 11 →[lt ] Readout on display 
xxx
rpm
xxxx
mbar
xxxx
mbar
xx
%
 
1234[lt ] Display fieldSpecificationAnalysis
    On/off ratio (actuation) of solenoid valve for charge pressure control -N75-25…95 %---
   Charge pressure (actual)900…1150 mbar---
  Charge pressure (nominal)900…1100 mbar---
 Idling speed--- → Anchor

Display group 013 in idle (engine warm, coolant temperature not below 75°C)
   
Read measured value block 13 →[lt ] Readout on display 
x.xx
mg/s
x.xx
mg/s
x.xx
mg/s
  
1234[lt ] Display fieldSpecificationAnalysis
       
   Smooth running control - injected quantity cylinder 3-3…+3 mg/H 1)
-2.8…+2.8 mg/H 2)
→ Anchor
  Smooth running control - injected quantity cylinder 2-3…+3 mg/H 1)
-2.8…+2.8 mg/H 2)
→ Anchor
 Smooth running control - injected quantity cylinder 1-3…+3 mg/H 1)
-2.8…+2.8 mg/H 2)
→ Anchor

   
1) for engine with identification characters AMF
2) for engine with identification characters BNM, BNV

Analysis: Display field 013, display field 1 through 3 - Idle smoothness regulator
t  The injection system has an idle smoothness regulator. It is possible to detect differences in performance between individual cylinders (part tolerances, injector flow, compression etc.) and to compensate for these by selectively metering the quantity injected in the idling speed range.
t  Differences are detected in the idling speed range on the basis of the signal supplied by the engine speed sender which supplies three signals to the control unit for each crankshaft revolution. If the signals have the same rhythm, the cylinder have the same output. If a cylinder has a lower output, the crankshaft will need more time for the next half crankshaft rotation. As opposed to this a high output cylinder will accelerate the crankshaft to such an extent that it will need less time.
t  Once the control unit has identified a deviation, the corresponding cylinder will immediately be supplied with a greater or smaller injection rate until the engine again runs “smoothly”.
t  +… mg/s: The relevant cylinder has less output and is therefore supplied with more fuel.
t  -… mg/s: The relevant cylinder has more output and is therefore supplied with less fuel.
Display group 016 in idle
   
Read measured value block 16 →[lt ] Readout on display 
xxx %xxxxxxxxxxxx.x V 
1234[lt ] Display fieldSpecificationAnalysis
    Supply voltage of the engine control unit13.5…14.5 V → Anchor
   Heating element controlxx → Anchor
  Auxiliary heating1x000001 → Anchor
 Generator capacity5…95 %---

Analysis: Display group 016, display field 2 - Auxiliary heating
   
Meaning, if display positions = 1
XXXXXXXXAdditional heating deactivated, because:
       1Coolant temperature greater than 70...80°C or intake air temperature greater than +5°C
      1 Generator defective
     1  Battery voltage below 9 V
    1   Engine speed less than 800 rpm
   1    Engine start within the last 10 seconds
  1     Coolant temperature sender -G62- or Intake manifold temperature sender -G72- defective
 1      do not observe 1) / additional heating Zusatzbeheizungsforderung 2)
1       Ignore

   
1) for engine with identification characters AMF
2) for engine with identification characters BNM, BNV

Analysis: Display group 016, display field 3 - Control of the heating elements
   
Meaning, if display positions = 1 
XXOperating position 
 1Low heat output relay -J359- on 
1 High heat output relay -J360- on

Analysis: Display group 016, display field 4 - supply voltage of engine control unit
   
Display -V.A.G 1552-Rectifying fault
below 13.5 V
–  Test generator and battery voltage, charge battery → Electrical System; Rep. Gr.27.
–  Increase engine speed slightly for a few minutes and switch off additional consumers.
–  Check the supply voltage of the engine control unit → Chapter.
–  Rectify any current drain.
above 14.5 V
–  Test voltage regulator, replace if necessary → Electrical System; Rep. Gr. 27.
–  Remove start aid cable or quick charger.

Display group 018 in idle
   
Read measured value block 18 →[lt ] Readout on display 
xxxxxxxx 
1234[lt ] Display fieldSpecificationAnalysis
    Ignore  
   Unit injector solenoid valve cyl. 30 → Anchor
  Unit injector solenoid valve cyl. 20 → Anchor
 Unit injector solenoid valve cyl. 10 → Anchor

Analysis: Display group 018, display field 1 through 3 - Display of the conditon of the unit injectors
   
Display -V.A.G 1552-Rectifying fault
If number instead of zero
–  Testing unit injector valve → Chapter.
–  Inspecting fuel supply → 1.4/51; 55; 59 TDI Engine, Mechanics; Rep. Gr.20.

Display group 022, engine idling
   
Read measured value block 22 →[lt ] Readout on display 
xxxxxxxxx    
1234[lt ] Display fieldsSpecificationAnalysis
    Operating state of air conditioning0
   Operating state of charge pressure control0
  Operating state of cruise controlxxxxxx → Anchor
 Operating condition of the cruise control systemx → Anchor

Analysis: Display group 022, display field 1 - Operating condition of cruise control system
   
Operating condition of the cruise control system
0Vehicle without CCS, or CCS function in engine control unit not activated
1Vehicles with activated CCS, switch in position “OFF”
9Vehicles with activated CCS, switch in position “ON”

   
Analysis: Display group 002, display field 2 - Operating condition of cruise control system
  S23-0197
Cruise controlDisplay field 2
Switch B on “ON”000011
Switch B on “RES”001011
Switch A operated000111
Switch B to “OFF” before operating point000001
Switch B to “OFF” locked000000

   

Display groups 004 through 011 at full load > < Reading measured value block