Note | t
| Always replace the seals and gaskets during assembly work. |
| t
| Replace self-locking nuts. |
| t
| Always apply hot screw paste -G 052 112 A3- to the pin screws on the exhaust manifold. |
| Installation is performed in the reverse order, pay attention to the following points: |
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| Check whether the dowel sleeves for centering the engine/gearbox are present in the cylinder block; insert if necessary. |
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| If necessary check the centering of the clutch driver disc. |
| –
| Inspect clutch release bearing for wear, replace if necessary. |
| –
| Lubricate the drive shaft serration lightly with grease -G 000 100-. |
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| When installing the engine/gearbox unit make sure all adjoining components are clear. |
| –
| Align the engine/gearbox unit. |
| Vehicles with air conditioning |
| Continued for all vehicles |
| –
| Install pre-exhaust pipe with catalytic converter and align exhaust pipe free of stress → Chapter. |
Note | The drained off coolant must only be then re-used if the cylinder block, cylinder head, radiator or heat exchanger were not replaced. |
| –
| After connecting the battery: |
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| Initialise power window lifter. |
| –
| Check oil level before starting the engine. |
Note | t
| Tightening torques apply only for lightly greased, phosphatized or blackened nuts and screws. |
| t
| Other lubricants such as engine and gearbox oil are allowed. Do not use Molykote. |
| t
| Do not use degreased parts. |
| t
| Unless otherwise indicated the following tightening torques apply: |
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