skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Assembling planetary gear > < Disassembling and assembling planetary gear - Assembly sequence
Disassembling planetary gear
Disassembling planetary gear
l  Gearbox suspended on gearbox suspension device -MP 3-478-
–  Position the catch pan under the gearbox.
   
–  Remove screw plug -1-.
–  Remove screw plug -2- and ATF overflow tube -3-.
–  Drain the ATF.
–  Remove torque converter.
  N37-0562
–  Release nut -arrow A- for lever/gearshift shaft.
–  Remove screws -arrows B- for multi-function switch from the gearbox.
–  Removing electrical connections and sender from gearbox → Chapter.
  S37-0086
–  Secure gearbox to engine and gearbox mount -MP 1-202 --arrows- and place in assembly stand -MP 9-101-.
–  Remove gearbox suspension device -MP 3-478-.
  S37-0087
–  Remove ATF radiator from gearbox -arrow-.
  S37-0088
–  Remove oil pan -arrow-.
  S37-0115
–  Unclip sender -1- for ATF temperature.
–  Disconnect the plug connection -2- to the solenoid valves.
–  Unhook the wiring loom from the holder -3-.
–  To remove the slide valve body just release the bolts marked -arrows A through C- (pay attention to the different lengths when mounting).
   When removing the slide valve body the manual slider -4- remains in the slide valve body.
–  Secure manual slider against dropping out.
  S37-0089
–  Remove O-rings -A-.
–  Unclip cable guide -arrows-, remove wiring loom for solenoid valves.
  N37-0568
–  Remove the left and right flange shafts -arrow-.
–  Unscrew the fixing bolts (20 pieces) of the converter housing.
–  Remove converter housing.
  S37-0090
–  Remove the differential -arrow A- from the gearbox housing.
–  Remove the O-ring -arrow B- from the gearbox housing.
–  Remove the O-ring -arrow C- from the turbine shaft.
  N37-0570
–  Remove the screws -arrows- from the ATF pump.
  N37-0573
–  Remove gasket -1- of the ATF pump from the flange/gearbox housing.
–  Remove adjusting washer -2- from the reverse gear-clutch -K2-.
  N37-0574
–  Release lock nut -1- at adjusting screw -2- for brake band -3-.
–  Unscrew adjusting screw.
–  Remove brake band.
  S37-0091
–  After removing secure the brake band against spreading open, e.g. with a self-adapted wire hanger -A-.
  N38-0109
–  Remove reverse gear-clutch -1-.
  N37-0576
–  Remove 1st to 3rd gear clutch -B- with axial needle bearing -A-.
  N37-0577
–  Remove axial needle bearing -1- from drive shaft -2-.
–  Pull out drive shaft.
  N37-0578
–  Remove needle bearing -A- with large sun gear -B-.
  N37-0579
–  Remove input shaft -1- from the gearbox housing.
  N37-0580
–  Rotate gearbox in assembly stand -MP 9-101- 180°.
–  Release the cover screws gradually and crosswise.
–  Remove cover for gearbox housing
  S37-0092
–  Remove the O-rings -arrows- from the gearbox housing.
–  Remove 3rd and 4th gear clutch -A- with axial needle bearing -B-.
  S37-0093
–  Remove axial needle bearing -A- from planet carrier -B-.
–  Draw out planet carrier.
  S37-0094
–  Remove circlip for reverse gear-brake -B1- with a screwdriver.
–  Remove the washers, pressure plate, plates and thrust plate of the reverse gear-brake -B1-.
  S37-0095
–  With a screwdriver straighten the tab of the lock washer of the tensioning screw -A-.
  S37-0096
–  Release the tensioning screw from the gearbox housing.
1 - Torque wrench (40...200 Nm), e.g. -V.A.G 1332-
  S37-0097
–  Remove drive gear with ring gear -A- from the gearbox housing.
–  Remove the circlip -B- for overrunning clutch -C- with a screwdriver.
–  Draw out overrunning clutch together with the thrust washer from the gearbox housing.
–  Removing drive gear and ring gear → Chapter.
  S37-0098

Assembling planetary gear > < Disassembling and assembling planetary gear - Assembly sequence