skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

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Replace reservoir of engine pump aggregate KOYO > < Disassemble reservoir:

Fabia Mk1

Assembling reservoir:
Assembling reservoir:
  Note
t  Ensure a clean, grease- and oil-free contact surface for gasket ring and reservoir at the engine pump aggregate.
t  No lubricant must be used for assembling the reservoir on the engine pump aggregate.
t  The contact surface of the reservoir/engine pump aggregate must not come in contact with sealants.
   
–  Clamp the engine pump aggregate in a vice with protective jaws.
  Note
t  The engine pump aggregate must only be clamped at the power steering control unit -J500- (-1-), on no account at the housing -2-.
t  The housing -2- must not rest against the vice or against the work bench.
t  A non-observance of the mentioned safety measures leads to a non-repairable damage at the engine pump aggregate.
–  Insert a new gasket ring → Electronic Catalogue of Original Parts in the sealing surface of the engine pump aggregate.
–  Pay attention to correct fitting of gasket ring.
  WARNING
Wear gloves when heating and positioning the reservoir.
–  Heat the new reservoir in the lower area evenly all around with a hot-air blower e.g. -V.A.G 1416-
  Caution
The reservoir must be heated up to maximum 80°C.
  S48-0289
–  Position the reservoir -1- on the engine pump aggregate -2-.
–  Position the reservoir in such a way that the connection fitting for the return-flow line -arrow A- is located vertically above the screw connection for the pressure line -arrow B-.
–  Pull the reservoir -1- up to the stop onto the engine pump aggregate -2-.
–  For this step knock with a rubber hammer evenly all around on the reservoir -1-, but on no account on the filler tube.
–  Ensure that the reservoir does not tilt.
–  Attach reservoir with a new clamp at engine pump aggregate.
–  Tighten screws of the clamp to specified tightening torque.
–  Close connection fitting for the return-flow line at reservoir.
–  Fill reservoir up to approx. 1/4 with hydraulic oil and check for tightness at joint of reservoir/engine pump aggregate.
–  In case of leaks eliminate the fault.
–  Empty the reservoir.
For reasons of guarantee, mark the replacement of the reservoir.
  S48-0278
–  Make an approx. 15x30 mm large permanent colour marking -2- e.g with seal paint on the location marked in the figure.
The marking must cover the reservoir -1-, the clamp -3- and the engine pump aggregate -4-.
  S48-0279
–  If fitted, mount encapsulation -2- at engine pump aggregate -3-, assignment of encapsulation → Electronic Catalogue of Original Parts.
–  Install holder -1- at the engine pump aggregate -3-.
–  Open connection fitting for the return-flow line at the reservoir and screw connection for the pressure line at the engine pump aggregate.
–  Installing engine pump aggregate → Chapter
  S48-0276
Tightening torques:
Clamp at reservoir of engine pump aggregate
t  Use new clamp!
3 Nm
Bracket to pump nozzle7 Nm

   

Replace reservoir of engine pump aggregate KOYO > < Disassemble reservoir: