skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Testing mechanical exhaust gas recirculation valve > < Exhaust gas recirculation system
Removing and installing parts of the exhaust gas recirculation system
   
Removing and installing parts of the exhaust gas recirculation system
  Note
t  The actuation of the exhaust gas recirculation system is performed by the diesel direct injection system control unit -J248- via the EGR valve -N18- to the mechanical exhaust gas recirculation valve.
t  Inspect exhaust gas recirculation and EGR valve -N18-: → 1.9/96 TDI Engine, Fuel Injection; Rep. Gr.23.
t  The mechanical exhaust gas recirculation valve with cone-shaped valve plunger makes it possible to achieve different opening cross-sections at different valve strokes.
t  Any desired valve position is possible as a result of the pulsed operation.
t  Connection diagram for vacuum hoses → Chapter.
t  Always replace self-locking nuts.
For engines with engine identification characters ASZ:
1 - Intake manifold
2 - O-ring
q   replace
3 - Vacuum setting element
4 - 5 Nm
5 - Mechanical exhaust gas recirculation valve
q   Part of the induction pipe
q   Must be replaced together with the induction pipe
q   check → Chapter
6 - Induction pipe
q   With mechanical exhaust gas recirculation valve and control flap
7 - 10 Nm
8 - Gasket
q   replace
9 - 25 Nm
10 - Connecting part
11 - Gasket
q   replace
q   Check fitting position
12 - 6 Nm
13 - Grommet

   
For engines with engine code BLT:
1 - Intake manifold
2 - O-ring
q   replace
3 - Mechanical exhaust gas recirculation valve
q   Part of the induction pipe
q   Must be replaced together with the induction pipe
q   check → Chapter
4 - Induction pipe
q   With mechanical exhaust gas recirculation valve and control flap
5 - 10 Nm
6 - Gasket
q   replace
7 - 25 Nm
8 - Exhaust gas recirculation radiator
9 - 10 Nm
10 - Gasket
q   replace
11 - Exhaust manifold
12 - 25 Nm
q   replace
q   coat thread with hot screw paste -G 052 112 A3- before installing
13 - 25 Nm
14 - Connecting pipe
15 - Gasket
q   replace

   

Testing mechanical exhaust gas recirculation valve > < Exhaust gas recirculation system