skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Testing Needle lift sender G80 > < Testing Commencement of injection valve N108
Testing Fuel temperature senderG81
Testing Fuel temperature sender -G81-
Special tools and workshop equipment required
t  Vehicle system tester -V.A.G 1552-
t  Diagnostic cable -V.A.G 1551/3-
t  Hand multimeter (e.g. -V.A.G 1526 A-)
t  Adapter cable set (e.g. -V.A.G 1594 A-)
t  Test box -V.A.G 1598/31-
Test sequence
–  Connect vehicle system tester - V.A.G 1552-. Switch on the ignition (engine cool and standing) and select the engine control unit with “Address word” 01 → Chapter.
–  Select function 08 “Read measured value block” and display group number 007.
   
Readout on display:
–  Observe display in display field 1.
   Specified value: approx. ambient temperature
In the event of a fault a replacement temperature of -5.4 °C is displayed.
If no realistic value is displayed in display field 1 or if a replacement temperature of -5.4 °C is displayed instead:
–  Select function 06 “End output” and confirm entry with Q.
–  Switch off the ignition.
 
Reading measured value block         7   ->
15.4 °C              15.9 °C     16.7 °C
–  Remove engine cover.
   To do so pull the front and rear engine cover upwards with a sudden motion.
  S10-0115
–  Disconnect the plug connection -arrow- from the injection pump.
–  Connect the handheld multimeter to measure the resistance on contacts 4 and 7 of plug -2-.
  S23-0105
Nominal value see diagram:
Range -A- indicates the resistance values for the temperature range 0...50 °C, range -B- indicates the values for temperature range 50....100 °C.
Read out examples:
t  30 °C corresponds to a resistance of 1500...2000 Ω
t  80 °C corresponds to a resistance of 275...375 Ω
If the specified value is not reached:
–  Replace the injection pump → Chapter.
If the specified value is reached:
–  Connect the test box -V.A.G 1598/31 - to the wiring loom on the engine control unit → Chapter.
  N24-0157
–  Check the following wires for interruption or short-circuit to earth or positive:
  S23-0105
Connector -1-, contactTest box -V.A.G 1598/31-, bush 
4103 
7111

–  Also test the wires for short-circuits.
–  If necessary eliminate wire interruption or short-circuit.
If the lines are not found to be faulty:
–  Replace the Diesel direct injection system control unit -J248- → Chapter.
   

Testing Needle lift sender G80 > < Testing Commencement of injection valve N108