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Electrical and electronic components - fitting positions > < Test table
Check wiring between the 68-pin gearbox control unit and the gearbox
Check wiring between the 68-pin gearbox control unit and the gearbox
carry out, if:
t  the final control diagnosis or
t  the electrical test points to faults in or between gearbox and automatic gearbox control unit -J217 -.
Test requirements:
t  Ignition off.
t  Connect test box e.g. -V.A.G 1598/18- only to 68-pin connector of gearbox wiring harness.
t  Carry out measurements with test box -V.A.G 1598/18- outside the vehicle.
   
Overview of wiring, which must be unplugged for testing.
1 - Plug connection to slide valve body → Anchor
2 - 3-pin plug connection to vehicle speed sender -G68- → Anchor
3 - 8-pin plug connection to multi-function switch -F125- → Anchor
4 - 2-pin plug connection to gearbox speed sender -G38- → Anchor
Check wiring to the connector of the slide valve body
  S01-0084
–  Disconnect connector to the top by pressing onto the lateral catches -arrows A- → Anchor, fitting position see Pos. 1.
  A38-0053
–  Check the continuity of the wiring with the hand-held multimeter -V.A.G 1526 A - or -V.A.G 1715- between the contacts of the plug and the bushes of the test box -V.A.G 1598/18 -.
Read the nominal values of the resistors in the following table.
  S01-0121
Switch on measuring range: resistance measurement 200 Ω
Connector
contact
Test box -V.A.G 1598/18 - bushSpecified valueMeasures for deviations from nominal value
167≤ 1,5 Ω
–  Eliminate line interruption → Current flow diagrams and Fitting locations.
Check plug for:
–  Contact corrosion
–  Water penetration
–  Leakage
222≤ 1,5 Ω
355≤ 1,5 Ω
454≤ 1,5 Ω
59≤ 1,5 Ω
647≤ 1,5 Ω
756≤ 1,5 Ω
858≤ 1,5 Ω
1010≤ 1,5 Ω
126≤ 1,5 Ω

  Note
t  If this test of the wiring does not show any unauthorised deviations, the wiring loom in the gearbox must be tested. For this step the conductor foil must be removed → Chapter.
t  The slide valve body must only be replaced after a satisfactory testing of the wiring loom in the gearbox → Chapter.
Check wiring to multi-function switch -F125- (8-pin plug connection)
   
–  Disconnect 8-pin plug of multi-function switch -F125- → Anchor, fitting position see Pos. 3.
  N37-0063
–  Check the continuity or voltage of the wiring with the hand-held multimeter -V.A.G 1526A - or -V.A.G 1715- between the plug contacts of the 8-pin plug and the bushes of the test box -V.A.G 1598/18-.
Read the nominal values of the resistors and the voltages in the following two tables.
  A37-0217
Switch on measuring range: resistance measurement 200 Ω
Plug contact
8-pin
Test box -V.A.G 1598/18- bushSpecified valueMeasures for deviations from nominal value
163≤ 1,5 Ω
–  Eliminate line interruption according to current flow diagram.
Check plug for:
–  Contact corrosion
–  Water penetration
–  Leakage
240≤ 1,5 Ω
31≤ 1,5 Ω
4not assigned≤ 1,5 Ω
518≤ 1,5 Ω
662≤ 1,5 Ω
723≤ 1,5 Ω
8not assigned≤ 1,5 Ω

   
Switch on measuring range: voltage measurement 20 V
Plug contact
8-pin
Test box -V.A.G 1598/18- bushSpecified valueMeasures for deviations from nominal value
71approx. battery voltage
–  Remove fuse or line interruption according to current flow diagram.

  Note
t  If the test step 4 of the test table → Chapter does not reach the specified values but these tests did not result in unauthorised deviations, the multi-function switch -F125- must be replaced → Chapter.
t  If a deviation of the specified value has occurred during the read-out of the relevant measured value block, however the electrical test is in order, the multi-function switch -F125- must be replaced → Chapter.
Check wiring to vehicle speed sender -G68- (3-pin plug connection)
   
–  Disconnect connector to the top by pressing onto the lateral catches -arrows B- → Anchor, fitting position see Pos. 2.
  A38-0053
–  Check the continuity of the wiring with the hand-held multimeter -V.A.G 1526A - or -V.A.G 1715- between the contacts of the 3-pin plug and the bushes of the test box -V.A.G 1598/18-.
Read the nominal values of the resistors in the following table.
  V28-1074
Switch on measuring range: resistance measurement 200 Ω
Plug contact
3-pin
Test box -V.A.G 1598/18- bushSpecified valueMeasures for deviations from nominal value
165≤ 1,5 Ω
–  Eliminate line interruption according to current flow diagram.
Check plug for:
–  Contact corrosion
–  Water penetration
–  Leakage
220≤ 1,5 Ω
343≤ 1,5 Ω

  Note
If this test of the wiring does not show any unauthorised deviations, the vehicle speed sender -G68- must be replaced → Chapter.
Check wiring to gearbox speed sender -G38- (2-pin plug connection)
   
–  Disconnect connector to the top by pressing onto the lateral catches -arrows- → Anchor, fitting position see Pos. 4.
  A38-0054
–  Check the continuity of the wiring with the hand-held multimeter -V.A.G 1526A - or -V.A.G 1715- between the contacts of the 2-pin plug and the bushes of the test box -V.A.G 1598/18-.
You can read the nominal values of the resistors in the following table.
  A23-0037
Switch on measuring range: resistance measurement 200 Ω
Plug contact
2-pin
Test box -V.A.G 1598/18- bushSpecified valueMeasures for deviations from nominal value
121≤ 1,5 Ω
–  Eliminate line interruption according to current flow diagram.
Check plug for:
–  Contact corrosion
–  Water penetration
–  Leakage
266≤ 1,5 Ω

  Note
If this test of the wiring does not show any unauthorised deviations, the gearbox speed sender -G38 - must be replaced → Chapter.
   

Electrical and electronic components - fitting positions > < Test table