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Removing and installing fuel distributor with intake manifold flaps, engine identification characters BLR, BLX, BLY, BVX, BVY, B > < Remove and disassemble air filter/engine cover, engine identifcation BWA

Octavia Mk2

Removing and installing intake manifold, engine identification characters BLR, BLX, BLY, BVX, BVY, BVZ
Removing and installing intake manifold, engine identification characters BLR, BLX, BLY, BVX, BVY, BVZ
Special tools and workshop equipment required
t  Hose clamps up to Ø 25 mm -MP7-602 (3094) -
t  Pliers für CLIC-hose clamps, e. g. -V.A.G 1723-
t  Pliers for spring strap clamps
  Note
t  Observe all safety measures and notes for assembly work on the fuel, injection and ignition system as well as the rules for cleanliness → Chapter.
t  Use the explosion signs, which are illustrated on the previous pages → Chapter.
Removing
–  Switch off the ignition and all electrical components and take out the ignition key.
–  Pull off the engine cover on the sides upwards.
–  Detach the vacuum reservoir from the intake manifold.
   
–  Detach vacuum lines -1- and -3- from vacuum reservoir.
–  Disconnect the plug and the vacuum line -2- from the activated charcoal filter system solenoid valve 1 -N80-.
Vehicles with engine identification characters BLR, BLX, BVX, BVY
–  Remove connection pipe of exhaust gas recirculation → Chapter.
Continued for all vehicles
–  Pull out oil dipstick.
–  Pinch off the coolant hoses with the hose clamps -MP7-602- at the throttle valve support. Open the spring strap clamps with the pliers for spring strap clamps and disconnect the hoses.
–  Disconnect all plug connections on the intake manifold.
  S26-0220
–  Detach the hose -1- of the crankcase ventilation from the cylinder head cover.
–  Open the CLIC hose clamps -arrows- between intake manifold and fuel distributor.
  Note
Use pliers for hose clamps -V.A.G 1723- to fit the hose clamps.
  S24-0626
–  Unscrew fixing nuts -arrows-.
–  Remove intake manifold upwards.
Install
Installation is carried out in the reverse order. Pay attention to the following.
–  Replace gasket for intake manifold.
  S24-0627

Removing and installing fuel distributor with intake manifold flaps, engine identification characters BLR, BLX, BLY, BVX, BVY, B > < Remove and disassemble air filter/engine cover, engine identifcation BWA