Skoda Workshop Service and Repair Manuals

Disassembling and assembling the gearshift forks Special tools and workshop equipment required t  Pressure plate -MP3-407 (VW 402)- t  Thrust piece - T30100/1- t  Assembly device -MP5-402 (3301)- t  Thrust piece -MP3-453 (VW 431) - t  Distance sleeve -MP3-458 (VW 472)- t  Driver -MP1-304 (10-206)- t  Removal tool for inner lining of the door panel -MP8-602/1-

The gearshift fork group (Pos. 7) does not have to be disassembled for the disassembly and assembly of the shift segments, clamping plates and angular ball bearings.

1 -	5th gear shift segment

q	Identification → Fig.

q	It must still be possible to rotate the segment freely once the circlip has been fitted

2 -

Circlip

q	always replace → Electronic Catalogue of Original Parts

q	removing → Fig.

q	installing → Fig.

3 -	5th gear shift fork

q	Setting 5th gear → Chapter

4 -

25 Nm

5 -	5th gear shift fork

6 -	Angular ball bearing

q

4 pieces

q	removing → Fig.

q	installing → Fig.

7 -	Gearshift fork group with shift rails

8 -	1st/2nd gear shift segment

q	Identification → Fig.

q	It must still be possible to rotate the segment freely once the circlip has been fitted

9 -	3rd/4th gear shift segment

q	Identification → Fig.

q	It must still be possible to rotate the segment freely once the circlip has been fitted

10 -	Sliding shoe

11 -

Spring

12 -	Gearshift fork reverse gear

13 -	Support for reverse gear shift fork

14 -

Circlip

Identification of shift segments Dimension -a- 1 -  Shift segments 1st and 2nd gear = 11.4 mm 2 -  Shift segments 3rd and 4th gear = 7,7 mm 3 -  Shift segments 5th gear = 12,1 mm

Removing the circlip –  Secure the shift fork in a vice fitted with protective jaws -B-. –  Lift off the circlip -A- in the direction of the arrow.

Fitting the circlip –  Press the circlip with a handle wrench into the slot of the shift segment.   Note It must still be possible to rotate the shift segment freely once the circlip has been fitted. A - Handle wrench, wrench size 10 B - Protective jaws

Pressing off angular ball bearing   Note Do not bend the shift forks when removing and installing the angular ball bearings.

Insert the angular ball bearing up to the stop into the gearshift fork The recess in the pressure plate -T30100/1- points towards the ball bearing.

Shift fork with fitted shift segments

	Dimension -a- (mm)
1st/2nd gear shift fork	87,2 ... 87,4
3rd/4th gear shift fork	93,6 ... 93,8

Assignment of the shift segments → Fig.