skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Rear suspension, drive shaft > < Drive shafts with CV joints
Disposing of the shock absorber
Disposing of the shock absorber
Special tools and workshop equipment required
t  Drill Ø 3 mm (commercially available)
t  Drill Ø 6 mm (commercially available)
t  Safety goggles (commercially available)
t  Catch pan for oil (commercially available)
t  Pipe cutter, e. g. Stahlwille Express -150/3- (commercially available)
  Note
There are two ways of disposing of shock absorbers.
Degassing the front and rear gas pressure shock absorbers
Option A: degassing through a hole
I - front gas pressure shock absorber
II - rear gas pressure shock absorber
–  Firmly clamp the gas pressure shock absorber vertically in the vice so that the piston points downwards.
  Caution
Use safety goggles when drilling.
   
–  Drill a hole Ø 3 mm -arrow A- through the outer pipe of the shock absorber.
  Note
Gas will escape during drilling.
–  Drill further until the inner pipe has also been drilled through (approx. 25 mm deep).
–  Drill a second hole Ø 6 mm -arrow B- through the outer and inner pipe of the shock absorber.
–  Hold the shock absorber over an oil catching pan, move the piston rod several times up and down over its entire stroke until no more oil escapes.
Degassing the front and rear gas pressure shock absorbers
Option B: Open with pipe cutter
I - front gas pressure shock absorber
II - rear gas pressure shock absorber
–  Firmly clamp the gas pressure shock absorber vertically in the vice so that the piston points upwards.
  Caution
Use safety goggles when drilling.
  S40-0188
–  Drill a hole Ø 3 mm -arrow- through the outer pipe of the shock absorber.
  Note
Gas will escape during drilling.
–  Position a pipe cutter, e.g. Stahlwille Express -150/3-, as shown in the figure, and cut through the outer pipe of the shock absorber.
–  Pull the piston rod upwards and while doing so grip the inner pipe with pipe pliers and press it down in such a way that it remains in the outer pipe when the piston rod is slowly pulled out.
–  Pull the piston rod out of the piston pipe.
–  Empty the shock absorber pipe.
  S40-0189

Rear suspension, drive shaft > < Drive shafts with CV joints