Yeti
Note
t | When installing new pinions or a new output shaft observe the technical data → Chapter. |
t | Insert all bearings, sliding gears and synchronizer rings onto the output shaft with gear oil. |
t | Do not interchange the synchronizer rings, if re-used always assign to the original sliding gear. |
1 - | Clutch housing |
q | repairing → Chapter |
2 - | Cylindrical-roller bearing |
q | with circlip |
q | removing → Fig. |
q | installing → Fig. |
q | Fitting position: the circlip in the bearing points towards the output shaft |
3 - | Output shaft |
q | if an inner ring is fitted as a bearing assembly for the cylindrical-roller bearing Pos. 2, it cannot be removed from the output shaft |
q | Inspect bearing assembly or inner ring for cylindrical-roller bearing for scoring and damage |
q | Replace output shaft and cylindrical-roller bearing together if there is scoring or damage on the bearing assembly or inner ring |
4 - | 4th gear pinion |
q | Fitting position: the collar points to the 3rd gear → Fig. |
q | No. of teeth → Chapter |
5 - | Circlip |
6 - | Circlip |
7 - | 3rd gear pinion |
q | Fitting position: the collar points to the 4th gear → Fig. |
q | No. of teeth → Chapter |
8 - | Circlip |
9 - | 2nd gear sliding gear |
q | No. of teeth → Chapter |
10 - | Needle bearing |
q | for 2nd gear |
11 - | Inner ring for 2nd gear |
q | check for wear → Fig. |
q | Fitting position → Fig. |
12 - | Outer ring for 2nd gear |
q | place onto the inner ring Pos. 11 |
q | replace if there are any traces of scoring or friction |
q | Fitting position → Fig. |
13 - | 2nd gear synchronizer ring |
q | check for wear → Fig. |
q | Fitting position → Fig. |
14 - | Sliding sleeve with 1st and 2nd gear synchronizer body |
q | after removing the circlip -Pos. 15- press off with the 2nd gear sliding gear → Fig. |
q | disassembling → Fig. |
q | Assembling sliding sleeve/synchronizer body → Fig. and → Fig. |
q | Fitting position → Fig. |
q | pressing on → Fig. |
15 - | Circlip |
q | pushing out → Fig. |
q | inserting → Fig. |
16 - | 1st gear synchronizer ring |
q | check for wear → Fig. |
q | insert in such a way that the recesses lock into the arresters of the sliding sleeve Pos. 14 |
17 - | Outer ring for 1st gear |
q | insert into synchronizer ring Pos. 16 |
q | Fitting position → Fig. |
q | replace if there are any traces of scoring or friction |
18 - | Inner ring for 1st gear |
q | check for wear → Fig. |
q | Check pegs for traces of wear |
q | Fitting position → Fig. |
19 - | Needle bearing |
q | for 1st gear |
20 - | 1st gear sliding gear |
q | Fitting position → Fig. |
q | No. of teeth → Chapter |
21 - | Bearing support with grooved ball bearing |
q | Always replace grooved ball bearing together with the bearing support |
q | If the bearing support is released from the gearbox housing, it must always be replaced → Electronic Catalogue of Original Parts |
q | removing and installing → Chapter |
22 - | Gearbox housing |
q | repairing → Chapter |
23 - | Screw |
q | removing and installing → Chapter |
24 - | Inner ring/cylindrical-roller bearing |
q | identify before removing |
q | do not interchange with inner ring/cylindrical-roller bearing of input shaft |
q | can be replaced separately |
q | removing and installing → Chapter |
25 - | 6th gear pinion |
q | Fitting position: the collar points to the bushing Pos. 26 |
q | removing and installing → Chapter |
q | No. of teeth → Chapter |
26 - | Bushing |
q | removing and installing → Chapter |
27 - | 5th gear pinion |
q | Fitting position → Chapter |
q | press off together with bearing support Pos. 21 → Chapter |
q | pressing on → Chapter |
q | No. of teeth → Chapter |
28 - | Spring |
q | Fitting position → Fig. |
29 - | Sliding sleeve |
30 - | Synchronizer body |
31 - | Arresters (3 pieces) |
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Fitting dimension | Wear limit | |
Clearance -a- | 0,75 … 1,25 mm | 0.3 mm |
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Fitting dimension | Wear limit | |
Clearance -a- | 1,2 … 1,8 mm | 0.5 mm |
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