Forester F4-2.5L SOHC (2004)
2) Remove the cable clamp, and disconnect PHV cable from PHV
CAUTION: Carefully protect the boot and inner cable from damage when disconnecting PHV cable.
3) Remove the cable clamp from clutch pedal bracket.
4) Remove the PHV cable.
B: INSPECTION
Check up removed parts as follows, and replace defective ones.
1) Check if the boots of PHV cable are damaged or degraded, the inner cable is damaged or corroded.
2) Check if the return spring is worn out, damaged or corroded.
3) Confirm that rolling sound of the ball is heard with PHV inclined and lever rotates smoothly.
CAUTION: Never disassemble the PHV. Replace entire PHV assembly if necessary.
C: INSTALLATION
1. PHV (PRESSURE HOLD VALVE)
1) Install the PHV onto side frame.
Tightening torque: 18 Nm (1.8 kgf-m, 13.0 ft. lbs.)
2) Connect the brake pipes to PHV.
Tightening torque: 15 Nm (1.5 kgf-m, 10.8 ft. lbs.)
CAUTION: Confirm that the brake pipes are not deformed and/or damaged. Replace them with new ones if necessary.
3) Install the PHV cable to PHV.
CAUTION:
^
If the cable clamp (and clips) is damaged, replace it with a new one.
^
Avoid sharp bending of PHV cable as it may cause breakage.
4) Connect the PHV cable with clips.
5) Apply grease to the following points.
^
Hook portion of return spring
^
Cable end portion of lever
Grease: SUNLIGHT2 (Part No. 003602010)
6) Be sure to bleed air from the brake system.
7) Adjust the PHV cable.
CAUTION: After replacing the PHV cable with new one, operate the clutch pedal about 30 times as a running-in operation prior to
adjustment.
2. PHV CABLE
1) Install the PHV cable in the reverse order of removal.
CAUTION:
^
If the cable clamp is damaged, replace it with a new one.
^
Avoid sharp bending of PHV cable as it may cause breakage.
2) Apply grease to the following points.
^
Hook portion of return spring
