Sidekick JSS 4D Hard Top 2WD L4-1.8L (1997)
Special Tool (A): 09917-68221 or equivalent.
Tightening Torque (a): 150 Nm (15 kg-m 108.5 ft. lbs.).
CAUTION: Be sure to use the following bolt for fixing special tool to crank pulley.
Bolt size: M8, P1.25 = 45 mm
Strength: 7T
4. Install A/C compressor bracket. Tighten bracket bolts to specified torque.
Tightening Torque (a): 55 Nm (5.5 kg-m, 40.0 ft. lbs.).
5. Install generator belt idler pulley. Tighten nut to specified torque.
Tightening Torque (b): 45 Nm (4.5 kg-m, 33.0 ft. lbs.).
6. Connect radiator outlet hose to thermostat cap.
7. Install generator belt tensioner. Tighten bolts to specified torque.
Tightening Torque (a): 25 Nm (2.5 kg-m, 18.5 ft. lbs.).
8. Install cooling fan belt, fan pulley and cooling fan.
9. Install water pump pulley.
10. Install generator belt by turning generator belt tensioner center bolt clockwise to loosen tension of generator belt.
11. Install bypass pipe and water bypass hose No.2. Tighten bolts to specified torque.
Tightening Torque (b): 23 Nm (2.3 kg-m, 17.0 ft. lbs.)
12. Install cylinder head cover.
13. Install oil pan and oil pump strainer.
14. Adjust cooling fan belt tension.
15. Refill cooling system with coolant, front differential with gear oil and engine with engine oil.
16. Verify that there is no water leakage, oil leakage and exhaust gas leakage at each connection.
17. Check wheel alignment.
