Celica L4-1.8L (2ZZ-GE) (2005)
Clutch Pedal Assembly: Testing and Inspection
CLUTCH PEDAL
INSPECTION
1. CHECK PEDAL HEIGHT
Pedal height from asphalt sheet:
Standard pedal: 135.6 - 145.6 mm (5.339 - 5.732 inch)
Sport pedal: 136.9 - 146.9 mm (5.390 - 5.783 inch)
2. IF NECESSARY, ADJUST PEDAL HEIGHT
a. Loosen the lock nut and turn the stopper bolt until the height is correct.
b. Tighten the lock nut.
3. CHECK PEDAL FREE PLAY AND PUSH ROD PLAY
a. Depress the pedal until clutch resistance begins to be felt.
Pedal free play: 1.0 - 5.0 mm (0.039 - 0.197 inch)
b. Gently push on the pedal until the resistance begins to increase a little.
Push rod play at pedal top: 5.0 - 15.0 mm (0.197 - 0.591 inch)
4. IF NECESSARY, ADJUST PEDAL FREE PLAY AND PUSH ROD PLAY
a. Loosen the lock nut and turn the push rod until the free play and push rod play are correct.
b. Tighten the lock nut.
c. After adjusting the pedal free play, check the pedal height.
5. CHECK CLUTCH RELEASE POINT
a. Pull the parking brake lever and install wheel stopper.