Corolla Sedan 4-Door L4-1587cc 1.6L DOHC MFI (1997)
1. Install No.2 clutch hub into No.2 hub sleeve, as follows:
a. Install the three springs and shifting keys to the No.2 clutch hub.
b. Install the No.2 hub sleeve to the No.2 clutch hub.
2. Install 3rd gear, needle roller bearing, synchronizer ring and No.2 hub sleeve assembly to input shaft, as follows:
a. Apply gear oil to the needle roller bearings.
b. Place the synchronizer ring on the gear and align the ring slots with the shifting keys.
c. Using a press, install the 3rd gear and No.2 hub sleeve assembly.
3. Install snap ring, as follows:
a. Select a snap ring that will allow minimum axial play.
Marks:
0: 2.30 mm (0.0906 inch).
1: 2.36 mm (0.0929 inch).
2: 2.42 mm (0.0953 inch).
3: 2.48 mm (0.0976 inch).
4: 2.54 mm (0.1000 inch).
5: 2.60 mm (0.1024 inch).
b. Using a screwdriver and hammer, tap in the snap ring.
4. Inspect 3rd gear thrust clearance.
5. Install synchronizer ring, needle roller bearing, spacer, 4th gear and rear ball bearing.
a. Apply gear oil to the needle roller bearings.
